background image

STEP 1

Pre-set pilots as noted:

Pressure Surge

- Turn Surge Control adjustment screw OUT, counterclockwise, backing pressure off spring, preventing possible over-

pressuring of system.

Pressure Reducing

- Turn Reducing Control adjustment screw IN, clockwise, increasing pressure on the spring, allowing pilot to stay 

open during setting of the surge function.

Pressure Sustaining:

 Turn Sustaining Control adjustment screw OUT, counterclockwise, backing pressure off the spring, to allow it to 

stay open while adjusting the other controls

Opening and Closing Speed 

– Turn the adjustment screws on the Closing Speed and Opening Speed Controls, if the main valve is so 

equipped, OUT, counterclockwise, 11/2 to 21/2 turns from full closed position.

Globe

Angle

Size (in)

1

 

1/4

1

 

1/2

2

21/2

3

4

6

8

10

12

14

16

20

24

A (in)

16

16

20

22

22

24

32

34

38

44

48

52

56

56

B (in)

10

10

12

14

14

16

24

26

28

30

34

40

48

48

Size (in)

1

 

1/4

1

 

1/2

2

2

 

1/2

3

4

6

8

10

12

14

16

C (in)

16

16

20

22

22

24

32

34

38

44

48

52

D (in)

10

10

12

14

14

16

24

26

28

30

34

40

STEP 2

To ensure proper operation, any trapped air will need to be bled 
off the valve cover during startup. If your ACV includes a bleed 
valve, use a flat head screwdriver to slowly open the valve (See 
Figure 1).

If your valve does not include a bleed valve, bleed air by loosen-
ing a fitting on the valve or a plug, at the highest point of the valve 
assembly.

STEP 3

Pressure the line, by opening the upstream isolation valve slowly. 
Air is vented through the air bleed valve or loosened fitting. 
Tighten the fitting when liquid begins to vent (See Figure 1).

Repeat the process until no air is trapped in the system.

Counterclockwise to OPEN 

bleed valve

Setting the Pressure Control Pilots

The following tables detail the recommended minimum valve servicing dimensions.

          

B

          

          

FLOW

FLOW

FLOW

          

FLOW

Valve Servicing Dimensions

Figure 1 

Position Indicator

IOM-A-ACV-912-11_612-11   2115 

EDP# 1917038 

© 2021 Watts         3

Summary of Contents for Ames 912GD-11

Page 1: ...tion 2 Setting the Pressure Reducing Control 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica t...

Page 2: ...valves ensure valve disc does not contact the main valve 6 Provide adequate clearance for valve servicing and maintenance Refer to valve servicing dimensions on next page 7 Avoid installing valves 6...

Page 3: ...4 16 24 26 28 30 34 40 48 48 Size in 11 4 11 2 2 21 2 3 4 6 8 10 12 14 16 C in 16 16 20 22 22 24 32 34 38 44 48 52 D in 10 10 12 14 14 16 24 26 28 30 34 40 STEP 2 To ensure proper operation any trappe...

Page 4: ...pressure set point by turning the adjustment screw OUT counterclockwise until downstream pressure decreases to the desired setpoint See Figure 3 STEP 6 Adjust the Surge Control by turning the adjustm...

Page 5: ...ise increasing the rate of closing Setting the Pressure Sustaining Control Step 1 Setting The Relief Sustaining Control requires lowering the upstream pressure to the desired minimum sustained pressur...

Page 6: ...specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm...

Page 7: ...ly by partially opening from full closed position Improperly configured opening speed control if equipped Adjust opening speed control to verify functionality adjust as required Standard setting for o...

Page 8: ...move cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require...

Page 9: ...rush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are thread...

Page 10: ...ts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrit...

Page 11: ...el 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iro...

Page 12: ...resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no cont...

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