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SmartPlate Installation, Operation & Maintenance Manual

CHAPTER 8

– CORRECTIVE MAINTENANCE

OMM-0069_0H

• SP-100 • 1/30/2020 Technical Support • (800) 526-0288 • Mon-Fri, 8 am - 5 pm EST Page

134

STEP-DOWN TRANSFORMER REPLACEMENT Instructions

VIEW D - D

INTERIOR BACK WALL

TERMINAL

BLOCK TB-1

TEMPERATURE
CONTROLLER

V+

V-

1A
1B

OVERTEMP SWITCH

7 8 9 10 11

1 2

7 8 9 10 11

1 2

7 8 9 10 11

1 2

BOILER WATER TEMP

OUT

VIEW C

– C

FRONT PANEL

– VIEWED FROM BACK

24 VAC

TRANSFORMER

Figure 8-30. ECS/SP Control Box Assembly 69096 (Sheet 2 of 2)

Summary of Contents for AERCO SmartPlate SP150

Page 1: ...Heater Models Double Wall Heater Models SP23 SP33 SP45 SP69 SP150 SPDW23 SPDW32 SPDW42 SPDW61 SPDW113 Installation Operation Maintenance Manual SmartPlate Domestic Hot Water Heaters OMM 0069_0H SP 10...

Page 2: ...2 6 ADDITIONAL COMPONENT INSTALLATION 21 FUNCTIONAL DESCRIPTION 23 3 1 INTRODUCTION 23 3 2 MECHANICAL OVERVIEW 23 3 3 ELECTRONIC CONTROL OVERVIEW 24 3 4 OVER TEMPERATURE CONTROL AND SAFETY FEATURES 2...

Page 3: ...MOVAL AND INSERTION OF PLATES 69 8 7 3 CLOSING HEAT EXCHANGER 70 8 8 DOUBLE WALL HEAT EXCHANGER GASKET REPLACEMENT 73 8 8 1 Replacing Gaskets on Channel Plates 73 8 8 2 Replacing Gaskets on End Plate...

Page 4: ...SmartPlate Installation Operation Maintenance Manual CONTENTS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 4 of 134 This Page Is Intentionally Blank...

Page 5: ...izes The following SmartPlate Single Wall and Double Wall Heat Exchanger Water Heater models are available Type SmartPlate Models Pressure Options Power Options Single Wall SP23 SP33 SP45 SP69 SP150 1...

Page 6: ...devices which provide temperature and flow control information to the Control Box circuitry The Control Box and the additional devices included in the ECS are shown in Figure 1 2 The additional devic...

Page 7: ...ture Controller an Over Temperature Indicator Switch and Boiler Water In Out Temperature Indicators The Temperature Controller is the brain of the ECS SP which processes data received from the tempera...

Page 8: ...WARD TEMPERATURE SENSORS The Feed Forward Temperature Sensor Type J thermocouple is installed in the cold water inlet mixing box on the unit The Temperature Sensor monitors a portion of the inlet flow...

Page 9: ...SPDW42 SPDW61 SPDW113 2 In addition to the heat exchanger and piping components each SmartPlate Piping Assembly contains a number of other important components and assemblies The items include Mixing...

Page 10: ...Piping Assembly 2 Piping Shown ELECTRONICS MODULE PORT A PORT B PORT AB HANDWHEEL VALVE BODY Figure 1 4 Electronic Control Valve RELIEF VALVE ISOLATION BALL VALVE 4 PLCS BOILER WATER DIFFERENTIAL PRE...

Page 11: ...EIVING AND UNPACKING SMARTPLATE Each SmartPlate Water Heater is shipped as a single crated unit The packaged shipping weight will vary from 380 to approximately 1100 pounds depending on the model orde...

Page 12: ...e dimensions recommended by AERCO are listed below However if local building codes require additional clearances these codes shall supersede AERCO s recommendations Sides 24 in 61 cm Front 24 in 61 cm...

Page 13: ...rap the lifting strap around the threaded bolts protruding from the heat exchanger Figure 2 2 b In multiple unit installations it is important to plan the position of each unit in advance Sufficient s...

Page 14: ...llows REPOSITIONING ECS SP CONTROL BOX Instructions 1 Power the unit off 2 Disconnect external cables at their respective connections Molex 3 From the rear of the unit Figure 2 3 below remove the four...

Page 15: ...nd size of the unit being installed Refer to Table 2 1 for applicable piping sizes TABLE 2 1 Pipe Sizing Chart Type SmartPlate Water Heater Model Pipe Diameter Single Wall SP23 SP33 1 5 inches SP45 SP...

Page 16: ...Box The system can be powered by a single phase AC voltage of 120 VAC 60 Hz 220 VAC 50 Hz or 220 VAC 60 Hz However if the ECS SP was ordered with the Modbus Communication option several additional sig...

Page 17: ...SP Control Box 4 Feed the external 120 220 VAC power leads through the cutout labeled POWER IN on the bottom of the Control Box 5 Connect the LINE NEUTRAL and GROUND leads to the TB 2 terminals shown...

Page 18: ...of 134 ELECTRICAL WIRING CONNECTIONS Instructions INTERIOR BOTTOM SURFACE REAR TB 2 GND LINE NEUTRAL GND INSTALL EXTERNAL POWER WIRING THROUGH THIS CUT OUT WHITE TO TRANSFORMER BLACK ORANGE 220 24 VAC...

Page 19: ...s ONLY to SmartPlate Control Systems that include a Temperature Controller Eurotherm model 2408 equipped with a Communications Board that allows connection to Modbus Networks The required signal conne...

Page 20: ...ication information related to Modbus NOTE The complete wiring diagram for the SmartPlate Electronic Control System is provided in Appendix B of this Instruction Manual In addition the wiring connecti...

Page 21: ...W32 SPDW42 SPDW61 SPDW113 200 PSI 58128 3 SP23 SP33 SPDW23 SPDW32 150 PSI Yes 58128 4 SP45 SP69 SP150 SPDW42 SPDW61 SPDW113 58128 5 SP23 SP33 SPDW23 SPDW32 200 PSI 58128 6 SP45 SP69 SP150 SPDW42 SPDW6...

Page 22: ...must install a second Relief Valve P N 92111 in the Boiler Water Intake Ball Valve Strain combo as shown in Figure 2 11 If the unit has 2 inch piping models SP 42 SP 61 or SP 113 you must include the...

Page 23: ...d through the Domestic Hot Water DHW outlet connection A portion of hot water is pumped into the mixing box where it is mixed with the cold water entering the heater thereby providing a load sensing f...

Page 24: ...ion from fully closed 0 VDC to fully open 10 VDC The control signal varies as necessary to maintain the setpoint temperature programmed into the Controller Under normal conditions the unit s outlet te...

Page 25: ...OUT B FEED FORWARD TEMP DHW OUT BOILER WATER BW OUT STRAINER POWER SWITCH TO CIRC PUMP TCOUT TC IN BOILER WATER BW IN SEE NOTE 1 SEE NOTE 2 NOTES 1 THE BW TC IN BW TC OUT THERMOCOUPLES ARE CONNECTED T...

Page 26: ...te Installation Operation Maintenance Manual CHAPTER 3 FUNCTIONAL DESCRIPTION OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 26 of 134 This Page Is Intentionall...

Page 27: ...ll parameters are properly set CAUTION As a precaution ensure that all heating fluid hot boiler water shutoff valves are fully closed prior to performing any of the following adjustment procedures 4 2...

Page 28: ...lve to access the internal components shown in Figure 4 2 1 2 3 ON LED AUTO STROKE BUTTON DIP SWITCHES HAND WHEEL Figure 4 2 Control Valve with Electronics Module Cover Removed NOTE When external 120...

Page 29: ...ocess the LED indicator will stop flashing and remain ON continuously green 8 The two color Red Green indicator is useful in determining the operating status of the Control Valve Refer to Table 4 1 fo...

Page 30: ...4 To set the Valve for automatic AUTO operation rotate the handwheel to the AUTO position The handwheel will pop up when in the AUTO position thereby allowing it to be controlled by the ECS SP Tempera...

Page 31: ...se controls and displays are illustrated and described in Figure 4 5 and Table 4 2 If necessary setpoint temperature adjustment is accomplished as follows SETPOINT TEMPERATURE ADJUSTMENT Instructions...

Page 32: ...STMENT Instructions 3 If the lower display does not show the desired setpoint temperature press the or arrow button to change the display to the desired value 4 Two seconds after the or arrow button i...

Page 33: ...led by a Remote Modbus signal REM will also flash when Modbus communication is active AUTO MAN Auto Manual Button and Indicators When button is pressed the Controller is toggled between the automatic...

Page 34: ...oes not show the desired over temperature alarm setting press the or arrow button to change the display to the desired temperature setting 5 Once the desired over temperature alarm setting is displaye...

Page 35: ...BOX Instructions TABLE 4 3 Over Temperature Switch Controls and Indicators CONTROL or INDICATOR MEANING FUNCTION LED Display TEMP status Displays current water temperature or setpoint RST RESET Butto...

Page 36: ...artPlate Installation Operation Maintenance Manual CHAPTER 4 ADJUSTMENT OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 36 of 134 This Page Is Intentionally Blan...

Page 37: ...rs 5 2 PRE OPERATIONAL CHECKS PROCEDURES All SmartPlate Water Heater installation procedures provided in Chapter 2 must be fully completed prior to performing Pre Operational checks In addition the fo...

Page 38: ...line Connect a hose to the field piped Hose Connection see Piping Diagrams in Appendix C or open several hot water fixtures in the building to ensure water flow through the heater 7 Slowly open the is...

Page 39: ...et water temperature and setpoint Figure 5 1 Double Wall Heat Exchanger Only 5 5 SHUTTING DOWN THE SYSTEM To shut down the Water Heater for a short period of time simply turn OFF power and close the i...

Page 40: ...to SmartPlate Double Wall models Skip this step for all Single Wall models 7 For SmartPlate Double Wall Water Heater models it is also advisable to separate and clean the plates using the procedures i...

Page 41: ...nnually A annually and P periodic Maintenance Action Column This column lists the required maintenance action which corresponds to the interval symbol in the previous column Reference Column This colu...

Page 42: ...valve at the base of the Strainer Cycle the blow down valve open and closed 6 times 4 If the Gauge still reads in the Red area on the dial you may have too much boiler water flow through the unit or t...

Page 43: ...cause of the leakage 3 Check for leakage between plates to the outside see Figure 6 2 B a If there is evidence of leakage mark the area with a felt tip marker on the two plates next to the leakage b...

Page 44: ...to Chapter 8 Corrective Maintenance section 8 12 6 6 CONTROL VALVE OPERATIONAL CHECK Refer to Chapter 4 section 4 2 and recalibrate the Control Valve Also check the LED indicator to ensure the Valve i...

Page 45: ...he Mixing Box WARNING PRIOR TO PERFORMING THE FOLLOWING STEPS ENSURE THAT THE POWER SWITCH ON THE SIDE ECS SP CONTROL BOX IS OFF AND THE HEATER HAS BEEN DRAINED AS SPECIFIED IN THE PREVIOUS SECTION PL...

Page 46: ...150 F 170 F 200 F 220 F Domestic Water Setpoint 130 F 140 160 F 160 180 F Calcium Hardness Level 20 mg L 20 40 mg L 40 60 mg L 80 mg L If calcium hardness level boiler water inlet temperature and dom...

Page 47: ...e ECS SP Control Box NOTE In addition to the procedures contained in this chapter also check the troubleshooting sections of the Boiler Operation and Maintenance Manual being used with the Water Heate...

Page 48: ...if necessary Proceed to Table 7 2 and check Over Temp Switch and 24 VAC Transformer circuit breaker to ensure they have not tripped 2 Verify presence of a 0 to 10 VDC control signal at pin 5 of termi...

Page 49: ...the current setpoint temperature setting on the Temp Controller If the setting is below the desired setpoint readjust as necessary T3 Continued 5 Control Valve is not opening properly 6 Heat exchange...

Page 50: ...which do not follow load changes 1 Temp Controller is not functioning properly 1 Refer to Table 7 2 and troubleshoot the Temp Controller TABLE 7 1A Control Valve MXG 461 LED Status Indicators LED Dis...

Page 51: ...4 VAC is not present replace the 24 VAC transformer in the Control Box T3 Water Heater outlet temp consistently above Setpoint by 10 F or more However temperature is below Over Temp limit setting 1 Te...

Page 52: ...efective Temp Controller 3 Heat exchanger fouled on Boiler Water side 4 Defective Control Valve Actuator 5 Boiler water supply temp is too low 6 Boiler Failure 1 Refer to Chapter 4 and check the curre...

Page 53: ...3 for Temperature Control Troubleshooting 2 Replace Outlet Temp Dual Sensor at the Water Heater outlet port 3 Replace Mixed Water Temp Sensor 4 Replace Recirculation Pump T10 Wide fluctuations in outl...

Page 54: ...this type of dynamic system variation Increase Proportional Pb or Pb2 first If that has little or no effect then increase FeedForward FFpb Note A change in FFpb will cause the valve to fully open init...

Page 55: ...f Temp Gsch SP23 SPDW23 180 F 40 40 20 5 30 20 5 145 200 F 40 50 20 5 40 20 5 145 220 F 50 50 20 5 40 20 5 145 250 F 50 60 20 5 50 20 5 145 SP33 SPDW32 180 F 50 50 20 5 40 20 5 145 200 F 50 60 20 5 50...

Page 56: ...tPlate Installation Operation Maintenance Manual CHAPTER 7 TROUBLESHOOTING OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 56 of 134 This Page Is Intentionally B...

Page 57: ...c hot water during Water Heater operation These assemblies and components are used on all SmartPlate models Single Wall and Double Wall Section IV SmartPlate Electronic Control System ECS SP This sect...

Page 58: ...IMPORTANT The De Scaling Solution used must be compatible with wetted materials of stainless steel copper brass and bronze AERCO recommends creating a cleaning solution of Rydlyme Chemical Descaler fr...

Page 59: ...til the Mixing Box is full 9 Replace the 1 NPT Air Vent 10 Set the Control Box POWER Switch to the ON position and ensure that the Recirculation Pump is operating 11 Allow the cleaning solution to cir...

Page 60: ...to the Strainer on the Boiler Water side of the piping assembly Figure 8 2 Open the valve on the Strainer and drain the boiler water from the unit It will be necessary to loosen a Victaulic coupling...

Page 61: ...he rear of the heat exchanger 10 Use a ratchet with a 9 16 socket through the hand holes in the sides of the heat exchanger mounting bracket and a 9 16 wrench on the outside to remove the four 4 bolts...

Page 62: ...Fri 8 am 5 pm EST Page 62 of 134 SINGLE WALL HEAT EXCHANGER REPLACEMENT Instructions SUPPORT FRAME HAND HOLE CUTOUT BOTH SIDES HEAT EXCHANGER HX MOUNTING ATTACHMENT 4 PLACES VIEW A A A A SUPPORT FRAM...

Page 63: ...Double Wall models Figure 8 5 include procedures for Cleaning in place or by disassembly Opening closing heat exchanger and removal replacement of plate Replacement of gaskets Heat exchanger replacem...

Page 64: ...ng Products Corp and clean water through the assembly Perform the procedures specified in Section I section 8 3 of this chapter 8 6 2 HEAT EXCHANGER CLEANING BY DISASSEMBLY If the heat exchanger is en...

Page 65: ...PLATES Water of more than 300 ppm chlorine may not be used in the preparation of cleaning solutions It is very important that carrying bars and support columns in aluminum are protected against chemic...

Page 66: ...4 Max Temp 140 F Sediment Corrosion Products Metal Oxides Silt Alumina 1 Soft brush running water NOTE Avoid Gasket Damage 2 High pressure hose 3 Chemical cleaning 4 Addition of surfactants can impro...

Page 67: ...ll heat exchanger 4 Inspect the sliding surfaces of the upper and lower support bars Figure 8 7 and wipe clean Figure 8 7 Double Wall Heat Exchanger 5 Brush the threads of the tightening bolts clean u...

Page 68: ...ion 8 9 and Figure 8 18 If the unit is a model SPDW61 remove the U bolt and L bracket at the rear of the heat exchanger mount to permit the pressure plate to be moved 11 Opening of the heat exchanger...

Page 69: ...sert the channel heat transfer plates proceed as follows WARNING TO AVOID HAND INJURIES WHEN HANDLING PLATES USE PROTECTIVE GLOVES NOTE If defective gaskets are detected during removal of plates they...

Page 70: ...ns 1 Check that all the sealing surfaces i e surfaces in contact with the heat transfer medium are clean 2 Check that connection fittings are in position and are in good condition 3 Clean and lubricat...

Page 71: ...wire brush 7 Lubricate the threads with a thin layer of grease 8 Place the bolts in position and tighten the plate pack using diagonally opposite bolt pairs the opposite of the opening procedure in s...

Page 72: ...e corners it is important that the corner bolts are not used for closing the heat exchanger 12 The nominal plate pack length A can be exceeded in some cases The tightening can be stopped at A 2 and pr...

Page 73: ...the Double Wall heat exchanger utilize Clip Type glueless gaskets The following sections provide the instructions to replace gaskets on channel plates and on the end plate first plate against frame p...

Page 74: ...he plates of the heat exchanger are assembled and tightened the gasket provides a tight seal around the plate 5 Before closing the plate pack check to ensure that the gasket prongs are in the correct...

Page 75: ...PTER 8 CORRECTIVE MAINTENANCE OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 75 of 134 Replacing Gaskets on End Plate Instructions Figure 8 16 Cutting Gaskets F...

Page 76: ...e on the Strainer and drain the boiler water from the unit It will be necessary to loosen a Victaulic coupling by the heat exchanger to allow air into the pipe during draining 4 Next connect a hose th...

Page 77: ...View 8 For larger SmartPlate units models SPDW61 SPDW113 remove the U bolt securing the heat exchanger support bar not shown above and if there is an L bracket remove it 9 For smaller SmartPlate unit...

Page 78: ...L THE DOUBLE WALL HEAT EXCHANGER WEIGHS BETWEEN 350 AND 800 POUNDS YOU MUST THEREFORE USE EXTREME CARE WHEN REMOVING THE HEAT EXCHANGER FROM ITS MOUNT USE A STRAP SUITABLE FOR SUCH WEIGHT TO LIFT AND...

Page 79: ...reverse the previous steps Support the replacement heat exchanger using a suitable lifting strap shown in Figure 8 20 above and lower into position on the heat exchanger mount Ensure it is properly al...

Page 80: ...10 1 ELECTRONICS MODULE REPLACEMENT To remove and replace the Control Valve Electronics Module ELECTRONICS MODULE REPLACEMENT Instructions 1 Turn OFF the POWER Switch on the side of the ECS SP Control...

Page 81: ...osition 8 Reconnect the power and control signal wire leads to the Electronics Module 9 Turn ON the POWER Switch on the side of the ECS SP Control Box 10 Recalibrate the Control Valve using the proced...

Page 82: ...pipe Strainer Figure 8 24 5 Close both Isolation Ball Valves on the Boiler Water pipe side of the unit 6 Open the Blow Down Drain Valve on the Strainer Figure 8 24 Boiler Water Piping Components 7 Whi...

Page 83: ...Turn OFF the external power circuit breaker to the Water Heater and also turn OFF the POWER Switch on the side of the ECS SP Control Box 2 Connect a hose to the DHW Drain Valve Figure 8 25 3 Close bo...

Page 84: ...0 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 84 of 134 RECIRCULATION PUMP REPLACEMENT Instructions Figure 8 25 Domestic Water Piping Components AIR ELIMINATOR 200 PSI SHOWN ISOLATION BA...

Page 85: ...rainer and open it to drain the piping It may be necessary to temporarily loosen a union on the Control Valve to allow air into the piping 3 Refer to Figure 8 26 and loosen the two compression fitting...

Page 86: ...Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 86 of 134 DIFFERENTIAL PRESSURE GAUGE REPLACEMENT Instructions Figure 8 26 Differential Pressure Gauge Strainer Ball Valve Combo Boiler Side ISOLATION...

Page 87: ...ollow 8 14 CONTROL BOX ASSEMBLY REPLACEMENT If necessary the complete ECS SP Control Box Assembly can be removed and replaced as follows CONTROL BOX ASSEMBLY REPLACEMENT Instructions 1 Loosen the capt...

Page 88: ...oval and replacement is accomplished as follows TEMPERATURE CONTROLLER REPLACEMENT Instructions 1 Switch power off and open the Control Box door to access the Temperature Controller 2 The Temperature...

Page 89: ...ITCH and TEMPERATURE INDICATOR REPLACEMENT Instructions 1 Open the Control Box door to locate the Switch or Indicator to be replaced 2 Loosen the captive screw on the recessed panel behind the door Op...

Page 90: ...nd secure the Control Box door 8 17 24 VAC STEP DOWN TRANSFORMER REPLACEMENT The 24 VAC Transformer is mounted on the back interior wall of the Control Box Figure 8 30 View D D Replacement is accompli...

Page 91: ...e Manual CHAPTER 8 CORRECTIVE MAINTENANCE OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 91 of 134 STEP DOWN TRANSFORMER REPLACEMENT Instructions Figure 8 30 EC...

Page 92: ...ge 92 of 134 STEP DOWN TRANSFORMER REPLACEMENT Instructions VIEW D D INTERIOR BACK WALL 7 TERMINAL BLOCK TB 1 1 TEMPERATURE CONTROLLER L N G V V 1A 1B 3A 3D OVERTEMP SWITCH 7 8 9 10 11 1 2 7 8 9 10 11...

Page 93: ...EMBLY 69096 PARTS LIST Item Qty Part No Description 1 1 65082 TRANSFORMER X075CBA 120 240 TO 24 VAC 2 1 64008 TEMPERATURE INDICATOR CONTROLLER 3 2 64056 OVER TEMP SWITCH TEMP INDICATOR 4 3 60003 ON OF...

Page 94: ...e Installation Operation Maintenance Manual CHAPTER 8 CORRECTIVE MAINTENANCE OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 94 of 134 This page left intentional...

Page 95: ...L AND COMMUNICATION OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 95 of 134 APPENDIX A MODBUS CONTROL AND COMMUNICATION TEMPERATURE CONTROLLER Eurotherm 2408 P...

Page 96: ...oller Parts Needed a ECS SP Control Box Assembly P N 69096 TAB b Temperature Indicating Controller P N 64008 c Communications Board P N 64009 TAB ADDING A COMMUNICATION BOARD Instructions 1 Turn off p...

Page 97: ...ure A 3 5 The Controller will report a hardware error as indicated in Figure A 3 Press the up arrow key located on the right side of the Temperature Controller until 8 appears on the lower half of the...

Page 98: ...A 1 2 Changing the Temperature Controller Communication Addresses NOTE Refer to the button map at the bottom of the display Figure A 4 for all panel navigation instructions Figure A 4 The Temperature...

Page 99: ...ing the Up Arrow The number will flash and display PASS 3 Scroll to Goto current value is OPEr and use the Down Arrow to enter a value of Full The entry confirms by flashing the lower display momentar...

Page 100: ...nd Scroll buttons at the same time 9 Page to the ACCS list and change the code to anything other than 24 The codE number you enter will flash off and then on to 0 to confirm that access is now set to...

Page 101: ...133 LoGH Peak Temp 40 205 F Resets on Power Loss Read Only 5 15 135 LoGA Average Temp 40 205 F Resets on Power Loss Read Only 5 15 134 LoGL Low Temp 40 205 F Resets on Power Loss Read Only 5 15 13 set...

Page 102: ...e returning to Operator level Once in Operator level check all of the operator parameters before resuming normal operation If the fault persists or occurs frequently contact your supplier S br Sensor...

Page 103: ...isolation problem ErrA Module 3 ID failure Faulty or loose module or isolation problem dCF DC output failure Return Controller for repair OPEn Secondary Input Missing or Disconnected This error may r...

Page 104: ...allation Operation Maintenance Manual APPENDIX A MODBUS CONTROL AND COMMUNICATION OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 104 of 134 This page left inten...

Page 105: ...intenance Manual APPENDIX B ECS SP WIRING DIAGRAM OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 105 of 134 APPENDIX B ECS SP WIRING DIAGRAM TERMINAL BLOCK CONN...

Page 106: ...P WIRING DIAGRAM OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 106 of 134 INTERNAL RECIRC PUMP 120 240 VAC 120 24 VAC 220 24 VAC TRANSFORMER POWER IN FROM FUSE...

Page 107: ...tion Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 107 of 134 APPENDIX C SMART PLATE PIPING DRAWINGS D...

Page 108: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 108 of 134 Drawing Number SD A...

Page 109: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 109 of 134 Drawing Number SD A...

Page 110: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 110 of 134 Drawing Number SD A...

Page 111: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 111 of 134 Drawing Number SD A...

Page 112: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 112 of 134 Drawing Number SD A...

Page 113: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 113 of 134 Drawing Number SD A...

Page 114: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 114 of 134 Drawing Number SD A...

Page 115: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 115 of 134 Drawing Number SD A...

Page 116: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 116 of 134 Drawing Number SD A...

Page 117: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 117 of 134 Drawing Number SD A...

Page 118: ...e Installation Operation Maintenance Manual APPENDIX C SMARTPLATE PIPING DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 118 of 134 Drawing Number SD A...

Page 119: ...n Operation Maintenance Manual APPENDIX D DIMENSIONAL DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 119 of 134 APPENDIX D DIMENSIONAL DRAWINGS Drawing...

Page 120: ...late Installation Operation Maintenance Manual APPENDIX D DIMENSIONAL DRAWINGS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 120 of 134 Drawing Number AP A 847...

Page 121: ...y drawings below 5 1 24198 SUPPORT BRACKET ASSEMBLY BRAZED HEAT EXCHANGER 6 1 35015 SUPPORT A FRAME SMARTPLATE 7 1 33084 1 BRACKET UPPER PIPES 8 2 33084 2 ADJUSTER PIPE SUPPORT 9 1 33083 BRACKET MIXIN...

Page 122: ...NDIX E PART LISTS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 122 of 134 AERCO International Inc Blauvelt NY 10913 SmartPlate Single Wall Part List 02 27 201...

Page 123: ...RTPLATE DW 12 1 69096 CONTROL BOX ASSY SMARTPLATE 18 1 73072 PLATE RATING 20 1 33106 BRACKET ADJUSTER PIPING SUPPORT Pressure Description Item 1 Item 3 A Item 3 B Item 4 A Item 4 B Item 8 150 PSI Pres...

Page 124: ...DIX E PART LISTS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 124 of 134 2 12 6 1 3 4 18 20 5 9 7 10 AERCO International Inc Blauvelt NY 10913 SmartPlate Doub...

Page 125: ...SP33 SPDW23 SPDW32 Double Wall 200 PSI 58128 6 SP45 SP69 SP150 SPDW42 SPDW61 SPDW113 Double Wall The contents of each kit are shown in the table below Quantity Per Kit 150 PSI Kits 200 PSI Kits Part D...

Page 126: ...Models Pressure Type Power 22263 1 SP23 SP33 150 PSI Single Wall 120V 60 Hz 200 PSI 22263 2 SPDW23 SPDW32 150 PSI Double Wall 200 PSI 22263 3 SP23 SP33 150 PSI Single Wall 220V 50 Hz 200 PSI 22263 4 S...

Page 127: ...ce Manual APPENDIX E PART LISTS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 127 of 134 AERCO International Inc Blauvelt NY 10913 SmartPlate 1 5 Piping Assemb...

Page 128: ...9 SP150 150 PSI Single Wall 120V 60 Hz 200 PSI 22264 2 SPDW42 SPDW61 SPDW113 150 PSI Double Wall 200 PSI 22264 3 SP45 SP69 SP150 150 PSI Single Wall 220V 50 Hz 200 PSI 22264 4 SPDW42 SPDW61 SPDW113 15...

Page 129: ...ce Manual APPENDIX E PART LISTS OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 129 of 134 AERCO International Inc Blauvelt NY 10913 SmartPlate 2 0 Piping Assemb...

Page 130: ...3009 52 HOT WATER OUT TO TEMP CTRL WIRING HARNESS 1 63009 53 HOT WATER OUT TO OVER TEMP SW WIRING HARNESS 1 63009 55 BOILER WATER IN WIRING HARNESS 1 63009 57 BOILER WATER OUT WIRING HARNESS 1 63009 5...

Page 131: ...x E Part Lists Item 2 Sheet 1 Valve Electronic Module 65092 Temperature Controller See Control Box previous page Circulator Pump 120 VAC 60 Hz 69259 1 Circulator Pump 220 VAC 50 Hz 69259 2 Circulator...

Page 132: ...nce DESCRIPTION PART NUMBER Pump Flange Gasket Set 89011 1 Pump Casing O Ring 89011 2 Pump Capacitor 120 VAC 89011 3 Pump Capacitor 220 VAC 89011 4 Pump Cartridge Assembly 89011 5 Pump Fuse 69098 3 TA...

Page 133: ...SmartPlate Installation Operation Maintenance Manual OMM 0069_0H SP 100 1 30 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 133 of 134 NOTES...

Page 134: ...s various updates reference DIR 393 DIR 17 001 Added recommendation in Section 2 4 to use 2 pipe wrenches when tightening pipe connections Chris Blair 1 30 2020 Rev H DIR 18 31 Clarified over temperat...

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