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Quick Installation Guide

 

AM Series

 

QIG-0001_0A

   

      11/1/2019          

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  Mon-Fri, 8 am - 5 pm EST          Page 5  of 7 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Install a 15 am fused disconnect or service switch.  (15 amp). All electrical conduit and hardware should be installed so that it does not interfere with 

the removal of any cover, inhibit service or maintenance, or prevent access between the unit and walls or another unit.  

 

All AM Series pump relays are rated for 3A max. When pumps used exceed 3A, an appropriately sized external relay or starter must be used.  

CONNECTING UNITS IN CASCADE: 

Up to eight boilers or water heaters may be combined in a cascading 
system using the optional Cascade Sequencer. Refer to the AERCO 
Cascade Sequencer user manual (GF-146-CS) for installation details. 

MODBUS INTERFACE CONNECTIONS: 

The AM unit can be controlled from a building management system via MODBUS 
interface. This requires a Communication Module on each unit (AM399-1000: factory 
installed; AM199/250: optional). Refer to the AM Series MODBUS User Manual (GF-
146-MB) for wiring and setup details. 

Electrical/Controls Wiring - BOILER

 

To program the settings indicated below, see Page 
6 for control panel button functions. 
  

Main Power supply: Terminals 101/102/PE 

Low Water Cut Off: Terminals 103/104 

Primary Pump (boiler loop): Terminals 
113/114 

Constant Setpoint Enable/Disable 

(if 

employed; otherwise jumped)

: Terminals 

10/11 
Set Para. 2003=0 

Outdoor Sensor 

(if employed)

: Terminals 

14/15 
Set Para. 2003=1 (Outdoor Reset) 

     

See O&M for additional settings for Outdoor Reset

 

0-10VDC 

(if employed)

: Terminals 22/23 

Set Para. 2003=4 (0-10V) 
Notes on 0-10VDC analog input: 
-

analog input drives the supply 
temperature 

-

requires a Communication Module on 
each unit (AM399-1000: factory 
installed; AM199/250: optional).  

-

See O&M for additional settings when 
controlling via 0-10VDC. 

 

Indirect Fired heater sensor 

(if employed)

 *

Terminals 12/13 
Set Para. 3012=1 

See O&M for additional settings for Indirect 
Fired Water Heating

 

Indirect Fired heater pump: Terminals 
107/108 

Secondary Pump (system loop): Terminals 
105/106 

  

BOILER APPLICATION Basic Wiring and Settings: 

STARTUP PRECEDURE - BOILER APPLICATION 

(Prior to startup, see page 7 for Combustion Calibration) 

1.

 

Open the manual gas shutoff valve.  

2.

 

Turn power switch ON 

3.

 

Change heating setpoint: 

C

/

A

. Press 

B

 to save. 

4.

 

If an indirect water heater is connected use 

R

/

S

 to change 

domestic hot water temperature. Press 

B

 to save. 

  

NOTE: If the burner fails to ignite within 60 seconds, the 
boiler will attempt ignition another four times. Consult O&M 
manual if the boiler reaches a lockout condition after four 
ignition retries.  

  

Summary of Contents for AERCO AM Series

Page 1: ... 1 Neutralizer media 4 Adjustable foot 1 Outdoor sensor boiler models only 1 Piping kit for circulation pump AMRI models only shipped loose ALCOVE CLOSET INSTALLATIONS Follow rules on clearances venting ventilation openings as per the O M and the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CSA B149 1 Natural Gas and Propane Installation Code and local codes DO NOT use non metallic exhaus...

Page 2: ...ess Steel Polypropylene CPVC PVC For Alcove Closet Installation use Al29 4C only Do not use PVC exhaust for applications where return water temperature 145F See O M for additional information Polypropylene and Al29 4C exhaust requires additional adapters contact the vent manufacturer for suitable adapter Vent material must be sealed to specification of its manufacturer Do not use EPDM seals VENT A...

Page 3: ...ingle unit application relocate supply temperature sensor from boiler header to system piping Multiple unit application install Cascade header temperature sensor in the system piping see AERCO Cascade Sequencer user manual GF 146 CS for installation details Water heating applications A storage tank must be used See below for basic piping configurations An anti scald valve must be used and installe...

Page 4: ... Fri 8 am 5 pm EST Page 4 of 7 BOILER APPLICATIONS WATER HEATING APPLICATIONS with Integrated Tank The condensate drain must slope down and away from the boiler into a drain it must be installed accordingly in order to avoid the freezing of the liquid WATER HEATING APPLICATIONS Separate Tank ...

Page 5: ...ly Terminals 101 102 PE Low Water Cut Off Terminals 103 104 Primary Pump boiler loop Terminals 113 114 Constant Setpoint Enable Disable if employed otherwise jumped Terminals 10 11 Set Para 2003 0 Outdoor Sensor if employed Terminals 14 15 Set Para 2003 1 Outdoor Reset See O M for additional settings for Outdoor Reset 0 10VDC if employed Terminals 22 23 Set Para 2003 4 0 10V Notes on 0 10VDC analo...

Page 6: ...tion Module on each unit AM399 1000 factory installed AM199 250 optional Refer to the AM Series MODBUS User Manual GF 146 MB for wiring and setup details Controls Panel Button Functions To access Installer Menu Para 2000 s Hold B and S 5 seconds until G appears Scroll through parameters R S Select parameter B value blinks Change parameter value R S Confirm new value B Exit Installer Menu Hold B 5 ...

Page 7: ... install combustion analyzer probe 8 after the flue gas exhaust connection 2 Start unit per procedure on this page 3 Set unit to standby Press A boiler or S water heater until OFF is displayed 4 Set Para 2201 AM 399 1000 or 2010 AM 199 250 to HIGH 5 Generate demand Press C boiler or R water heater until setpoint is above OFF e g 90F 6 Wait 2 3 min for CO2 to stabilize 7 Compare CO2 reading with hi...

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