Watson McDaniel HSP Series Installation & Maintenance Manual Download Page 7

 

 

Watson McDaniel Company         HSP Valve Manual Rev3 2415800 

 

Figure 5: Pilot Assembly 

 

 
 

Allow pilot to cool before 

disassembly.  Condensate trapped 

in the system has the potential to 

cause burns or serious injury. 

 
 

PILOT ASSEMBLY 

ITEM 

DESCRIPTION 

MATERIAL 

Pilot Body 

Steel 

Cover 

Steel 

Diaphragm 

Bronze 

Gasket 

Flexicarb / SS 

Adjusting Spring 

Stainless Steel 

Adjusting Screw 

Steel 

Stem 

Stainless Steel 

Stroke Limiter 

Stainless Steel 

Bushing 

Stainless Steel 

10 

Blowdown Body 

Stainless Steel 

11 

Blowdown Stem 

Stainless Steel 

12 

Disc 

Stainless Steel 

13 

Main Spring 

Stainless Steel 

14 

Gasket 

Stainless Steel 

15 

Screen 

Stainless Steel 

16 

Seat 

Stainless Steel 

17 

Spring Cup 

Stainless Steel 

18 

Pipe Plug, ¼ NPT* 

Steel 

19 

Spring Button 

Stainless Steel 

20 

Upper Spring Button 

Stainless Steel 

21 

Cap Screws 

Steel 

22 

Spacer 

Steel 

 

  

B

 

Pressure Pilot Service 

1.

 

Turn the pilot adjusting screw counter-
clockwise to remove all compression from the 
pilot spring. 

2.

 

Shut off the inlet gate valve and verify the 
downstream pressure is zero. 

3.

 

Remove the pilot cover cap screws and cover. 

4.

 

Inspect the metal diaphragm for cracks and 
wrinkles. Replace as required. 

5.

 

Clean any debris from inside the pilot assembly 
and diaphragm surfaces. 

6.

 

Unscrew the blowdown body assembly from 
the pilot. 

7.

 

Inspect the seat and disc for wear or damage.  
Replace as required. 

8.

 

Inspect and clean the pilot screen. 

9.

 

Disconnect the tubing lines from the tee on the 
pilot and clean the orifice as required. 

10.

 

Reassemble the blowdown valve assembly and 
tighten back into the pilot body. 

11.

 

Reseat the diaphragm and reassemble the pilot 
cover making sure to tighten the bolts evenly. 

CAUTION 

Tee with 

Orifice 

facing up 

*Not shown in drawing view

 

Summary of Contents for HSP Series

Page 1: ...SP Pressure Pilot Regulating Valve Installation Operations Maintenance Manual 428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Phone 610 495 5131 Fax 610 495 5134 www watsonmcda...

Page 2: ...ing no load to Spring Based on approximate position of plug Each Watson McDaniel Company Product is warranted against defects in material and workmanship for one year from date of shipment This warran...

Page 3: ...Pilot Diaphragm which opens the Pilot Valve 4 The steam then travels through the Pilot Valve to the External Transmission Tubing This then fills the area under the Main Valve Diaphragm 5 T he pressure...

Page 4: ...uld be installed prior to the regulator 5 A strainer with blow down valve is recommended before all regulator installations The strainer should be in the horizontal position to prevent any collection...

Page 5: ...recommended to be installed in the sensing line for fine tuning purposes Start up 1 All valves in the installation need to be closed 2 Loosen the locknut on the pilot adjusting screw and back out unti...

Page 6: ...blow down and readjust if necessary Note At a minimum these maintenance operations should be performed a few days after the valve has been initially installed and shortly after the start up during eac...

Page 7: ...Upper Spring Button Stainless Steel 21 Cap Screws Steel 22 Spacer Steel B Pressure Pilot Service 1 Turn the pilot adjusting screw counter clockwise to remove all compression from the pilot spring 2 Sh...

Page 8: ...Body Steel 2 Cover w Bushing Steel 3 Diaphragm Cover Steel 4 Pilot 5 Seat Stainless Steel 6 Stem Disc Assembly Stainless Steel 7 Diaphragm Bronze 8 Cover Bolts Steel 9 Cover Nuts Steel 10 Spring Stain...

Page 9: ...screw for the diaphragm plate and then remove plate itself Caution The main valve spring is exerting significant force on the diaphragm plate Proceed slowly 10 Remove the top cover nuts and cover plat...

Page 10: ...by backing out the adjustment screw until there is no compression on the spring 3 Disconnect the pilot tube at the regulator diaphragm which is indicated as point A in the illustration above Also disc...

Page 11: ...e open b Close valve c Pilot valve adjusting spring set too high c Readjust to desired reduced pressure d Bleed orifice blocked d Inspect and clean e Dirt in pilot seat or stem guide e Clean pilot hea...

Page 12: ...100 4000 6400 200 100 4200 8000 14100 27100 43100 20 10 550 1000 1800 3500 5600 125 3700 7100 12600 24100 38400 12 500 950 1600 3200 5100 150 3100 6000 10600 20300 32300 7 775 1500 2600 5000 7900 225...

Page 13: ...1696 3009 200 100 2037 4838 6838 15168 26916 20 10 204 483 684 1517 2692 125 1836 4360 6164 13672 24262 12 188 447 632 1401 2486 150 1556 3695 5223 11584 20557 7 282 670 948 2102 3730 225 120 2238 53...

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