Watson Marlow Pumps 504S Manual Download Page 2

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Declarations

Declaration of
conformity

When this pump unit is used as a stand alone pump it complies with: Machinery Directive

98/37/EC EN60204-1, Low Voltage Directive 73/23/EEC EN61010-1, EMC Directive 89/336/EEC

EN50081-1/EN50082-1.

Declaration of
Incorporation

When this pump unit is to be installed into a machine or is to be assembled with other

machines for installations, it must not be put into service until the relevant machinery has been

declared in conformity with the Machinery Directive 98/37/EC  EN60204-1.

Responsible person: Dr R Woods, Managing Director,  Watson-Marlow Limited, Falmouth, Cornwall TR11 4RU, England.

Telephone 01326 370370, Fax  01326 376009.

Three year warranty

Watson-Marlow Limited warrants, subject to the conditions below, through either Watson-Marlow Limited, its subsidiaries, or its

authorised distributors, to repair or replace free of charge, including labour, any part of this product which fails within three years

of delivery of the product to the end user. Such failure must have occurred because of defect in material or workmanship and not

as a result of operation of the product other than in accordance with the instructions given in this manual.
Conditions of and specific exceptions to the above warranty are:

• 

Consumable items such as tubing and rollers are excluded.

• 

Products must be returned by pre-arrangement carriage paid to Watson-Marlow Limited, its subsidiaries, or its authorised

distributor.

• 

All repairs or modifications must have been made by  Watson-Marlow Limited, its subsidiaries, or its authorised distributors

or with the express permission of Watson-Marlow Limited, its subsidiaries, or its authorised distributors.

• 

Products which have been abused, misused, or subjected to malicious or accidental damage or electrical surge are

excluded.

 Warranties purporting to be on behalf of  Watson-Marlow Limited made by any person, including representatives of  Watson-

Marlow Limited, its subsidiaries, or its distributors, which do not accord with the terms of this warranty shall not be binding upon

Watson-Marlow Limited unless expressly approved in writing by a Director or Manager of Watson-Marlow  Limited.

 

 

Information for returning pumps

 

 Equipment which has been contaminated with, or exposed to, body fluids, toxic chemicals or any other substance hazardous to

health must be decontaminated before it is returned to Watson-Marlow or its distributor.
 A certificate included at the rear of these operating instructions, or signed statement, must be attached to the outside of the

shipping carton.
 This certificate is required even if the pump is unused. If the pump has been used, the fluids that have been in contact with the

pump and the cleaning procedure must be specified along with a statement that the equipment has been decontaminated.

 

 

Safety

 

 In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained personnel after

they have read and understood this manual, and considered any hazard involved.
 Any person who is involved in the installation or maintenance of this equipment should be fully competent to carry out the work. In

the UK this person should also be familiar with the Health and Safety at Work Act 1974.

 

 

 

There are dangerous voltages (at mains potential) inside the pump. If access is required, isolate

the pump from the mains before removing the cover.

 

 

Recommended operating procedures

 

 

DO 

 

keep delivery and suction lines as short as possible using a minimum number of swept bends.

 

DO

  use suction and delivery pipelines with a bore equal to or larger than the bore of the tube fitted in the pumphead. When

pumping 

viscous

 fluids, the losses caused by increased friction can be overcome by using pipe runs with a cross sectional

area several times greater than the pumping element.
 

DO

  

run

 

at a slow speed when pumping viscous fluids. When using the 501RL pumphead, a 4.8 or 6.4mm bore tube with a

1.6mm wall will give best results. Tube smaller than this will generate a high friction pressure loss, so reducing the flow. Tube

with a larger bore will not have sufficient strength to restitute. Flooded suction will enhance pumping performance in all cases,

Summary of Contents for 504S

Page 1: ...504S 504s gb 03 pdf...

Page 2: ...ord with the terms of this warranty shall not be binding upon Watson Marlow Limited unless expressly approved in writing by a Director or Manager of Watson Marlow Limited Information for returning pum...

Page 3: ...should be run only while its feet are standing on a horizontal surface The pump should be positioned to allow a free flow of air around it Remove the small transparent plate on the rear panel to gain...

Page 4: ...rs at maximum speed If the pump requires cleaning use a mild solution of detergent in water after removing the pumphead Do not use strong solvents For gearbox rebuilds use 15ml of the recommended lubr...

Page 5: ...out the rotor crank handle until it locks into position Select the length of tubing required noting that approximately 240mm is required for the track systems Fit one end of the tubing into one of th...

Page 6: ...oth rollers are just touching the track then tighten each screw by three and a quarter turns The 501RL2 has a factory set gap of 3 8mm between the wall and the track and is suitable for tubing having...

Page 7: ...488S MN 0488S Front rear panel gasket 7 MN 0487S MN 0487S Top bottom case gasket 8 BM 0014 BM 0012 Motor brush 9 MNA0388A Geared motor 220rpm 9 MNA0396A Geared motor 55rpm 9 MNA0459A Geared motor 170r...

Page 8: ...8 Outline dimensions...

Page 9: ...9 6 1 16 1 8 3 16 1 4 5 16 3 8 55 40 125 230 385 495 685 220 155 500 925 1540 1980 2750 505BA ml min Flow rates mm 0 13 0 005 0 19 0 007 0 25 0 01 0 38 0 015 0 50 0 02 0 63 0 025 0 76 0 03 55 0 027 0...

Page 10: ...2 0 112 13 14 16 25 17 18 112 13 14 16 25 17 18 mm 0 5 0 8 1 6 3 2 4 8 6 4 8 0 0 5 0 8 1 6 3 2 4 8 6 4 8 0 1 50 1 32 1 16 1 8 3 16 1 4 5 16 1 50 1 32 1 16 1 8 3 16 1 4 5 16 55 6 6 6 6 6 4 3 6 6 6 6 5...

Page 11: ...965 0064 016 920 0064 016 950 0064 016 8 0 5 16 18 960 0080 016 960 0080 016 920 0080 016 950 0080 016 mm Fluorel Butyl 1 6 1 16 14 970 0016 016 930 0016 016 3 2 1 8 16 970 0032 016 930 0032 016 4 8 3...

Page 12: ...E080 024 913 E080 024 902 E080 024 960 E080 K24 965 E080 K24 9 6 3 8 122 910 E096 024 913 E096 024 902 E096 024 9 6 3 8 122 910 H096 024 high flow element 501RL Flow rates Watson Marlow Bioprene and...

Page 13: ...tion Certificate for each pump returned RGA No 1 Company Address Postcode Telephone Fax Number 2 1 Serial Number a 2 2 Has the Product been used b YES NO c d If yes please complete all the following S...

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