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Indication of Auto/Manual operation is the LED located on the AUTO/MAN key.

When the LED is ON, the control is in the Manual operation, an alarm condition

is present, and the output de-energizes. When the LED is OFF, the control is in
AUTO operation and the alarm is energized. When the LED flashes, press the
key again within five seconds to complete the change in operation. If the sensor
is open and LOC = 0 or 1, the Series 985 switches to Manual operation (time
proportioned %  power), if the output was stable before the break occurred.

When transferring from auto to manual operation, the control output(s) will not
change (“bumpless,” smooth transition). When transferring from manual to

automatic operation, the control output(s) may change significantly. In manual,

the output value (% power) appears in the lower display. In automatic operation,
the set point appears.

Using Alarms

The Series 985 has two alarms  types, Process or Deviation. A 

Process alarm

sets an absolute temperature when the process exceeds that absolute tem-

perature limit. The Process alarm points may be independently set high, low,

or high/low.

Deviation alarm 

alerts the operator when the process strays too far from set

point. The operator can enter independent high and low alarm settings. The

reference for the deviation alarm is the set point. Any change in set point

causes a corresponding shift in the deviation alarm. Example: If your set point

is 

lOO°F,

 and you have a deviation alarm set at ±7°F as the high limit, and -5°F

as the low limit, the high alarm will trip at  107°F, and the low alarm at 95°F. If

you change the set point to  130°F, the alarms will follow the set point and trip at

137°F and 125°F.

Alarm Silencing 

for alarm output A1 is available with the deviation alarm. This

overrides alarm A1 during power up. The non-latching mode automatically
enables alarm output A1 on initial power up. In the latching mode, the operator

must manually disable the alarm by pressing the AUTO/MAN key once. In both

cases alarm silencing disables the A1 alarm output relay, but the A1 LED

displays the alarm condition until the process value is within the “safe” region of

the deviation alarm band. Once the process value crosses into the “safe”

region, both a latching or a non-latching alarm is ready. Any future deviation

outside this safe band triggers an alarm.

Both Process and Deviation alarms can be latching or non-latching. The

operator must manually reset a latching alarm before the alarm will reset. The
operator must also remove the condition that created the alarm. When the
operator removes the condition causing the alarm, a non-latching alarm auto-

matically resets the alarm output.

Flashing ‘LO” or “HI” in the lower display indicates an alarm.

The Lower display alternately displays information from the current parameter

and the “LO” or “HI” alarm message at one second  intervals. The alarm output
(Output 2) is de-energized and the LOAD 2 LED is lit.

To clear an alarm...

l

The alarm condition must first be corrected...
• If the alarm is latching...

Clear manually; press the AUTO/MAN key once as soon as

the process temperature is inside the alarm limit by 3°F/l.7°C for 1° 

RTD units, and 0.3°F/0.17°C for 0.1°  RTD units.

Figure 31 -

Alarm Display

Examples

Press once -
Clear

a latched
and

corrected
alarm.

Tuning and Operating, Chapter 5 WATLOW Series 980/985 User’s Manual 31

Summary of Contents for Micro-Based Autotuning Control SERIES...

Page 1: ...Control User s Manual Watlow Controls 1241 Bundy Blvd P O 8ox 5580 Winona MN 55987 5580 Phone 507 454 5300 Fax 507 452 4507 W985 MA58 9307 February 1993 Supersedes W985 MA70 9043 10 00 Made in the U S...

Page 2: ...afety Information This user s manual also has boldface safety information notes to protect both you and your equipment Please be attentive to them Here are explanations A T The Caution symbol exclamat...

Page 3: ...2 Shipping Claims 43 Warranty 43 Watlow Controls Chapter 1 Figure 4 5 10 10 10 12 12 13 13 14 14 15 15 16 16 l 17 18 18 19 19 20 20 21 22 23 24 24 27 31 32 37 38 Series 980 985 Input Output Overview 1...

Page 4: ...T N or Platinel2 thermocouple RTD or process input The primary output is Heating or Cooling while the secondary output can be Heat Cool or Alarm With the Series 980 985 you can select either PID or O...

Page 5: ...onfigure the 980 985 s features to your application Establish levels of operator access input type units of measure low and high range limits and Output 2 configuration Figure 2 Overview of the Series...

Page 6: ...r flow past this sensor should be moderate The sensor should be thermally insulated from the sensor mounting Installation Guidelines For Preventing Noise For improved electrical noise immunity install...

Page 7: ...or control Don t have phase angle fired devices in the same electrical enclosure or on the same power line with the control Shielded cables should be used for all low power signal lines to protect fro...

Page 8: ...ork best Don tconnectgroundto the control case if the control is mounted in grounded enclosure prevent ground loops Do not confuse chassis grounds safety ground with control circuit commons or with AC...

Page 9: ...nd termina tion Measure the resistance from the wire to the point where it was connected The ohmmeter should read a high ohm value If you have a low ohm value across this gap there is at least one gro...

Page 10: ...ents ground loops and maintains filter effectiveness Differential Mode Filter Wiring Ll D M Line Filter NOTE Keep filters 12 inches or less from the control Minimize the line distance where nolse can...

Page 11: ...f the case The first two shorter slots are for attaching the mounting brack ets Figure 8 shows a side view with both mounting brackets easier Loosen the mounting bracket screws with a Phillips screwdr...

Page 12: ...Dimensions Panel Cutout Max Panel Thickness 0 50 12 7mm 3 82 0 03 0 00 92mm 0 8 LoadPower indicators V Panel TI 89 48 0 mm Figure 7 Series 980 985 Dimensions _ Adjustuble 12 WATLOW Series 9801985 User...

Page 13: ...pplicable codes as well When you apply power without sensor inputs on the terminal strip the Series 980 985 will display in the Upper display and a O in the Lower display Press the AUTO MANUAL key twi...

Page 14: ...junction with your units sensor type Thermocouple and RTD only Input Options 2 3 Process or Remote Set Point Input Terminals 15 17 Model 98_A 2 _ _ 0 0000 98_A 3 _ _ 0 0000 0 II Jumper Terminal 16 to...

Page 15: ...two wire RTD That resistance when added to the resistance of the RTD element can result in erroneous input to the instrument To overcome this problem use a three wire RTD sensor which compensates for...

Page 16: ...o input electrical isolation Off state impedance is 2OKohm minimum Output 1 Option C DC Output Open Collector Model 98_A _C_0 0000 71 3 Q DCLoad u Switched DC Watlow s solid state switch isa low curre...

Page 17: ...e Common Contact of the relay Off state impedance is2OKohm minimum Output 1 Option E 0 I0 VDC Model 98_A _E _0 0000 Process Output Proportional value determined by the Control to balance the sensor in...

Page 18: ...l to balance the sensor input and set point This value will fall between4 20mA depending on your process output type Output 1 Option G O 20mA Model 98_A _G _0 0000 Process Output Proportional value de...

Page 19: ...staterelays change state at zero volts which is zero cross switching They are also optically isolated which means the output circuitry is energized by infrared light striking aphoto sensitive device...

Page 20: ...listed for the SS switch output The power switching device must provide isolation between the SS switch output and load power since the SS switch output is a non isolated output Minimum load resistan...

Page 21: ...ore susceptible to electrical interference from loadswitching See Noise Guidelines at the beginning of this chapter 115 Volt Control Power 0 1 Earth Ground Load Power Fuse Ll L2 L1 A A Iif Fuse Y Ef H...

Page 22: ...four digit display indicating either process actual tem perature the operating parameter values or an open sensor Lower Display Red 0 3 high LED seven segment three or four digit display indicating t...

Page 23: ...ing the key down decreases the displayed value at a rapid rate New data is self entering in 5 seconds Where To Go From Here AUTO MAN Key Pressed once it clears any latched alarms If the key is pressed...

Page 24: ...plays the parameters that configure the Series 980 985 s features to your application To enter the Setup Menu press the UP and DOWN keys simultaneously for 3 seconds See Figure 27 The Lower display sh...

Page 25: ...l point for ail process related data The range is 0 0 0 or 0 00 The default is 0 This parameter only appears if the in parameter is 0 5 or 420 Celsius _ Fahrenheit Selects the units of measure for the...

Page 26: ...ma Setup Parameters LOC In r S P DEC C F rL rH Otl ot2 ALt LAt SIL rtd Value Range Factory Default 0 3 0 J K appears as H t n J Pt2 rtd rt d 0 5 4 20 Dependent on model number OFF O 5 420 OFF 0 0 0 or...

Page 27: ...5 F 13 C If the input type is 0 5VDC or 4 20mA the range of Pb1 is 0 999 0 99 9 or O 9 99 determined by the value of DEC The switching differential is 0 03 0 3 or 3 units Pb2 default is 0 Pb2 only app...

Page 28: ...s page as a master copy for your Series 980 985 Operation Parameters Do not enter any values here make photocopies instead 1 Operation Parameters Value Range Factory Default SP2 rL to rH Same as prima...

Page 29: ...d as a result of the auto tuning The operator must then establish the cool PID values manually Tuning is complete within 40 minutes Any change of the set point while in auto tune re initiates the auto...

Page 30: ...you want Rate Adjustment lncrease rA1 to 1 00 min Then raise set point by 20 to 30 F or 11 to 17 C Observe the system s approach to set point If the load temperature overshoots set point increase rA1...

Page 31: ...F If you change the set point to 130 F the alarms will follow the set point and trip at 137 F and 125 F Alarm Silencing for alarm output A1 is available with the deviation alarm This overrides alarm...

Page 32: ...Sensor overrange error The sensor input is generating a value that is higher than that allowed for the range of this sensor or the A D circuitry is not functioning properly Enter a valid input Er 2 S...

Page 33: ...MAN and MODE keys are disabled The UP DOWN keys may be used together to enter the Set Up Menu The alarm output if present will be in its alarm state LED lit The Upper display will read The Lower displ...

Page 34: ...DOWN keys l Dual digital displays Input Thermocouple RTD and electrical process input Automatic cold junction compensation for thermocouple RTD input 2 or 3 wire platinum 100 ohm 0 C user selectable...

Page 35: ...ON voltage of 3VDC into a minimum 500 ohm load maximum ON voltage not greater than 32VDC into an infinite load Accuracy l Calibration Accuracy 0 1 of span 1 LSD 77 F 5 F 25 C 3 C ambient rated line vo...

Page 36: ...on Switched DC open collector non isolated Electromechanical relay Form C 6A Warranted to 100 000 cycles Process 0 10VDC non isolated Process 4 20mA non isolated Process 0 20mA non isolated Process 0...

Page 37: ...down until the output value is correct The control uses the lower display to prompt the user as to what the input should be Once the input has been properly established and maintained for at least 10...

Page 38: ...per for correct line voltage See Chapter 2 2 Connect the millivolt source to Terminal 18 Negative and Terminal 20 Positive on the 980 985 terminal strip Use regular 20 24 gauge wire 3 Apply power to t...

Page 39: ...arm up put the unit in the CAL menu See Figure 33 on Page 37 Press the MODE key until the rL0 prompt is displayed IMPORTANT When the MANUAL LED is ON the unit isautomatlcally calibrating Your sequence...

Page 40: ...0 24 gauge wire Apply power to the unit and allow it to warm up for 15 minutes After warm up put the unit in the CAL menu See Figure 33 on Page 37 Press the MODE key until the OU prompt is displayed I...

Page 41: ...rip Use regular 20 24 gauge wire Apply power to the unit and allow it to warm up for 15 15 minutes After warm up put the unit in the CAL menu See Figure 33 on Page 37 Press the MODE key until the 4A p...

Page 42: ...Page 37 Press the MODE key until the 4A0 prompt is displayed IMPORTANT When the MANUAL LED s ON the unit is automatically calibrating Your sequence is VERY important Always move to the next prompt be...

Page 43: ...Page 37 Press the MODE key until the 4A0 prompt is displayed IMPORTANT When the MANUAL LED is ON the unit is automatically calibrating Your sequence is VERY important Always move to the next prompt be...

Page 44: ...d sensing element JIS Japanese Industrial Standards Also Japa nese Industrial Standards Committee JISC Establishes standards on equipment and compo nents Cycle time The time necessary to complete a fu...

Page 45: ...teristics Displays positive temperature coefficient Set point Intended value of the process variable Switchingsensitivity In ON OFF control the temperature change necessary to change the output from f...

Page 46: ...r The Series 980 985 13 Wire Input 14 Wire Output 16 I Index 46 Information Resource 6 Inputs 14 Installation Guidelines for Preventing Noise 6 Setup Menu and Parameters 24 Manual Operation 23 31 Mech...

Page 47: ...val and an RMA number from the Customer Service Department when you are returning an unused product for credit Also we must apply a 20 percent restocking charge for all returned stock controls and acc...

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