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The cold water expansion valve must be fitted with a drain pipe to direct any water discharged to a visible point outside 
the property and must also be protected against freezing. In accordance with G12 AS1 the drain pipe must have a 
continuous fall and be at least the same size as the valve outlet. Where the drain pipe exceeds three meters in length an 
air break must be provided within 300 mm of the CWE valve outlet. Where an air break is used it is recommended that 
the pipe size after the air break be increased to one size larger than the CWE valve.

Maintenance

The valve is maintenance free and cannot be serviced. The volume of discharged water could reach 3% of the cylinders 
total capacity during a heat recovery cycle. For example a 180 liter cylinder could vent 5.4 liters when heated from cold. 
To check the valves correct performance, collect and measuring the discharge over a heat cycle and compare it to your 
calculation as above.

SECTION THREE - PROTANK 20 YEAR LIMITED WARRANTY

All terms of the warranty, subject to the conditions below, are effective from the date of installation if proof of installation 
date can be provided. Where the date of installation is not known or cannot be proven, the warranty will commence one 
month after proof of purchase date.

1. SINGLE DOMESTIC RESIDENCE WARRANTY

A ‘Single Domestic Residence’ installation is defined as an installation where the hot water cylinder with a factory set 
thermostat delivers hot water to a privately owned single family residential dwelling which is not used for commercial 
purposes.

Protank Excluding Valves and Element

5 YEARS FREE PARTS and LABOUR costs to replace or repair the cylinder if it fails due to manufacturing defect.  
Followed by; 
5 YEARS FREE PARTS ONLY costs (excluding labour) to replace or repair the cylinder if it fails due to manufacturing 
defect. Followed by; 
10 YEARS *PRO-RATA PARTS ONLY reducing costs (excluding labour) according to the below formula, to replace or repair 
the cylinder if it fails due to manufacturing defect.

*Pro-Rata Formula = Original purchase price x remaining warranty in years ÷ total warranty period of the cylinder.

Caleffi Valves (excluding any 3rd party valves)

5 YEARS FREE PARTS and LABOUR costs to replace or repair any valve that fails due to manufacturing defect. Protank 
Element Only; 
12 MONTHS FREE PARTS and LABOUR costs to replace or repair the element if it fails due to manufacturing defect.

2. Commercial Applications Warranty

Any installation not considered to be a single residential domestic type.

Protank and Caleffi Valves Excluding Element

5 YEARS FREE PARTS and LABOUR costs to replace or repair the cylinder or valves if failure is due to a manufacturing 
defect. 
Protank Element Only; 
12 MONTHS FREE PARTS and LABOUR costs to replace or repair the element if it fails due to manufacturing defect.

3. Terms, Conditions and Exclusions

General Warranty Terms and Conditions

Waterware reserves the right to make modifications and change specifications and its parts without notice. 
If the cylinder is being acquired for personal, domestic or household use, this warranty does not limit any consumer rights 
or guarantees that may applyunder the Consumer Guarantees Act 1993. If the product is being acquired for the 

Summary of Contents for Protank 120L

Page 1: ...waterware co nz 2019v1 HOT WATER CYLINDERS Installation Manual 120L 180L 250L 350L and 400L ...

Page 2: ...stat Control 8 9 Supply Pressure Control 8 10 Electrical Supply and Connections 8 11 Water quality 9 Section Two Caleffi Direct Mount Mono block Combo Set 1 Use and Application 10 2 Caleffi Mono block Tempering Inlet Valve 11 3 Caleffi Pressure Reducing Valve 13 4 Caleffi Cold Water Expansion Valve 14 Section Three 20 Year Limited Warranty Terms and Conditions 1 Single Residential Domestic Warrant...

Page 3: ...5mm high flow ports according to tank size WIDE RANGE 120L 180L 250L 300L 350L and 400L options HANDSOME Textured white powder coated finish RING MAIN Return port for ring main applications FAST INSTALL Available with or without the Caleffi direct mount mono block combo set which can save up to 50 in installation time SOLAR READY Two direct solar ports and three thermostat probe pockets on models ...

Page 4: ...uction End material Polypropylene End thickness 2 mm Wall material Painted Galvanized steel Wall thickness 0 45 mm End joint Press fit Wall joint Lock form joint Thermal Insulation Insulation specification EPC IsoPMDI Wall thickness 50 mm Base thickness 10 mm Top thickness 50 mm Technical Specification Capacity 120L 180L 250L 300L 350L 400L Inlet Outlet ports 20mm 20mm 20mm 20mm 25mm 25mm TPR CWE ...

Page 5: ... Model 250L 300L 350L 400L A Inlet Outlet height 1710mm 1965mm 1350mm 1520mm B Upper Stat TPR Valve 1500mm 1760mm 1100mm 1290mm C Lower Element 285mm 300mm 300mm 320mm D Lower Stat CWE Valve 185mm 200mm 210mm 220mm E Lower Solar 835mm 890mm 555mm 640mm F Middle Stat 935mm 990mm 655mm 740mm G Upper Solar 1035mm 1090mm 755mm 840mm H Upper Element 1270mm 1430mm 850mm 1065mm I Inlet Outlet centers 110...

Page 6: ...alve vertically aligned for easy waste connection The direct mount mono block manifold features a return port for easy recirculating ring main configuration 20mm or 25mm high flow ports according to tank size Dual elements on models 250L and over Two direct solar ports and three thermostat probe pockets on models 250L and over Textured white powder coated external finish 3 Model Range Including Va...

Page 7: ...safety valves fail limiting both temperature and pressure within the cylinder exceeding its set points On reaching the settings the valve discharges a sufficient amount of water into the atmosphere so that the temperature and pressure return within the system s operating limits Technical Specification Body dezincification resistant alloy EN 12165 CW602N Stem brass EN 12164 CW614N Obturator and dia...

Page 8: ...nursing homes or similar facilities 55 C for all other sanitary hot water systems To comply with these requirements a temperature limiting device such as a tempering or thermostatic mixing valve is required to ensure these limits are not exceeded 9 Supply Pressure Control The maximum inlet supply pressure is 500kPa and the recommended inlet supply pressure is 300kPa 300kPa pressure is standard pra...

Page 9: ...rage temperature of no more than 65 C to minimise scale build up Material quality cannot influence damage due to scaling therefore we offer no guarantee against it occurring Scale reducing or water softening devices should be considered in hard water areas Water Quality and Impurity Limits Protank warranty conditions require the following water quality and impurity limits must not be exceeded TDS ...

Page 10: ...ators 1 x adjustable pressure limiting valve with strainer 1 x cold water expansion valve 1 x ball valve Installation Essentials TV520150 20mm 120 180 250 and 300L TV520160 25mm 350 and 400L PR533056 20mm 120 180 250 and 300L PR533565 25mm 350 and 400L BV20M 20mm 120 180 250 and 300L BV25 25mm 350 and 400L TPR310400 15mm 120 and 180L TPR309570 20mm 250 300 350 and 400L DSV312460 15mm 120 and 180L ...

Page 11: ...sign facilitates quick and easy connection directly to the hot water cylinder while providing the necessary isolation and non return requirements Recirculating Systems The mono block manifold has a blanking cap which when removed acts as a return port for a recirculating ring main installations Contact us for the pumps advice on ring main set up and design Technical Specification Mixing valve body...

Page 12: ... unions to the top ports of the tank ensuring a water tight seal is achieved 2 Loosely assemble the cold manifold to the tempering valve body then loosely connect the completed assembly to the top unions fitted in the tank 3 DO NOT fully tighten one union at a time Progressively tighten all unions equally to overcome any manufacturing alignment tolerances NB To assist a good union seal dampen the ...

Page 13: ...r providing high flow rates while remaining quiet and reliable Technical Specification 533056 Valve body Brass EN 12165 CW617N chrome plated 533565 Valve body DR brass EN 12165 CW602N Cover PA66GF30 Control stem DR brass EN 12165 CW602N Cartridge POM Internal components Brass EN 12165 CW617N Diaphragm NBR Seals NBR Strainer Stainless steel 533056 Max up stream pressure 1600 kPa 533565 Max up strea...

Page 14: ...he upper cap and extracting the complete assembly while the valve body remains in line Replacement cartridge assemblies are available as a spare part 4 Caleffi Cold Water Expansion Valve DSV312460 15mm 120 and 180L models DSV311560 20mm 250 300 350 and 400L models The cold water expansion valve is a non adjustable 600 kPa safety valve which allows the escape of cold water due to the increase in pr...

Page 15: ... which is not used for commercial purposes Protank Excluding Valves and Element 5 YEARS FREE PARTS and LABOUR costs to replace or repair the cylinder if it fails due to manufacturing defect Followed by 5 YEARS FREE PARTS ONLY costs excluding labour to replace or repair the cylinder if it fails due to manufacturing defect Followed by 10 YEARS PRO RATA PARTS ONLY reducing costs excluding labour acco...

Page 16: ...od indicated in this document Replaced or repaired components and or complete replacements will carry a new warranty 7 Waterware reserve the right to have the installed product returned to the factory for inspection if required 8 Where the cylinder is installed outside the metropolitan area or further than 40km from a Waterware nominated service agent travel costs shall be the owner s responsibili...

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