Waterous CS Series Operation And Maintenance Download Page 11

Page 11 of 15

F-1031,  Section 2115

Maintenance

Corrosion Protection

Optional Zinc Intake Screens

Once per month check to make sure the intake screens  are
not clogged or damaged. Also check for corrosion, and
replace screens if damage is severe. For the zinc screen to
adequately control corrosion, there must be a strong elec‐
trical contact between the screen and the fitting. Remove
any corrosion, debris or paint from the counter bore that will
insulate the screen from the intake fitting. If the screen does
not fit tightly, adjust the gap of the slot on the outside dia‐
meter of the screen to ensure a tight fit.

NOTE: These screens are die- cast which results in a
slight taper from one side to the other. Install the
screen with the thinner cross- section facing out to
minimize flow restriction.

Zinc Intake Screen

Optional Zinc Anodes

Twice per year, remove the anodes and check for erosion of
the zinc elements. Replace the zinc elements if more than
half of either of the zinc elements has eroded. Anodes are
normally mounted on the pump intake piping, but they may
also be installed in the discharge piping if no intake mount‐
ing locations were available. Physical mounting of the anode
may be via an NPT tap or bolt- on flange as described
below.

NOTE: The zinc must make contact with water to be
effective. Do not paint or use any other coating on the
zinc elements.

Bolt- on Anodes

Unscrew the (4) hex head screws from the pump. If zinc
elements require replacement, unscrew the hex head cap
screw.

NOTE:  There is no need to remove the threaded anode
adapter from the anode flange for zinc element
replacement. The  screw was installed using thread
sealant so higher force than normal may be necessary
to remove.

Replace one or both elements as necessary. Install the
hex head screw using Loctite 242 (blue) on the screw
threads. Mount the anode assembly back on the fitting.

Bolt-on  Anodes

Threaded Anodes

NOTE: The 2- 1/2 in. hex is threaded into a bushing that
should remain on the pump. Be sure to restrain the
bushing when removing the 2- 1/2 in. hex.

Unscrew the 2- 1/2 in. hex from the pump. If the zinc ele‐
ments require replacement, unscrew the hex head cap
screw.

NOTE:

 

The  screw was installed using thread sealant so

higher force than normal may be necessary to remove.

Replace one or both elements as necessary. Install the hex
head screw using Loctite 242 (blue) on the screw threads.
Remove any paint or corrosion from the face around the
NPT tap on the pump. Apply thread sealant to the threads
and screw the 2- 1/2 in. hex into the pipe tap until tight.

Threaded Anodes

Summary of Contents for CS Series

Page 1: ...through the safety information and operating instructions carefully before using your Waterous Fire Pump Table of Contents Safety Information 2 Introduction 3 General Description 3 Components 3 Optio...

Page 2: ...ng If the pump runs for a few minutes com pletely closed it may heat the water enough to scald someone when the valve is opened Overheating can damage the packing seals and other pump parts If the app...

Page 3: ...ol steel and solid tungsten carbide Monarch Intake Valve The Monarch intake valve is a package including an extra short intake fitting an intake butterfly valve and an intake nipple with integral reli...

Page 4: ...3 1 2 inch diameter ball valve which is attached directly to the pump Overheat Protection Manager OPM The Overheat Protection Manager OPM acts as a safety device by releasing hot water to the ground o...

Page 5: ...ngs Depends on type of Intake fitting Forward Discharge Pilot Valve On apparatus panel Drain separately Bottom View Manifold Drain Valve Details Drain Separately Discharge Relief Valve Cap Discharge R...

Page 6: ...ctions may result in unexpected truck movement which may result in seri ous personal injury or death 1 Engage pump in accordance with transmission instructions 2 Open valve s in piping between water t...

Page 7: ...filling a hose connected to an intake with water 3 Open discharge valves and accelerate engine to ob tain desired discharge pressure and capacity 4 Set relief valves or other pressure governing devic...

Page 8: ...all intake connections are tight and discharge valves are closed d Immerse intake strainer at least two feet below water surface to prevent pump from drawing air Whirlpools forming above intake strai...

Page 9: ...ovement which may result in serious personal injury or death 1 Open or close extra pressure stage control valve and discharge valve s slowly at least 3 seconds Engine speed may need to be reduced to e...

Page 10: ...Page 10 of 15 F 1031 Section 2115 Extra Pressure Stage IL 1422...

Page 11: ...he anode may be via an NPT tap or bolt on flange as described below NOTE The zinc must make contact with water to be effective Do not paint or use any other coating on the zinc elements Bolt on Anodes...

Page 12: ...ation The lube fitting should be plugged when upgraded Packing Braided Flexible Graphite BFG Waterous pumps use braided graphite fiber with rein forced flexible graphite yarns and high purity graphite...

Page 13: ...ousing as far as possible Repeat this operation with each ring staggering the joints at least 90_ apart Install the pack ing rings until the top of the last ring is about 1 4 inch from the end of the...

Page 14: ...150 psi 10 3 bar for ten 10 minutes CAUTION Observe the stuffing box drip rate from the side of the truck 2 Observe leakage Normal leakage is 10 120 drops per minute Leakage may be at zero or diminis...

Page 15: ...n five 5 minutes listen for air leaks around the packing gland gaskets valves etc 3 Replace gaskets re adjust packing repack or other wise repair source of trouble 4 Repeat test Overheat Protection Ma...

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