WaterFurnace 700A11 7 Series Installation Manual Download

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Summary of Contents for 700A11 7 Series

Page 1: ...Water Piping Connections Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance 7 Series 700A11 Installation Manual Geothermal Heat Pump R 410A Refrigera...

Page 2: ......

Page 3: ...ngs 15 Auxiliary Heat Electrical Data 15 Electrical Data 15 Blower Performance Data 16 Dimensional Data 17 Physical Data 21 The Aurora Advanced VS Control System 22 Operation Logic 31 Wiring Schematic...

Page 4: ...ation 1 Hot Water Generation with factory installed pump Blower Options 1 ECM 2 High Static ECM 036 only Future Option N None Control Option J AuroraTM Variable Speed Control K Aurora Variable Speed C...

Page 5: ...loss of warranty Installation is not recommended in areas with excessive dirt and debris as this may be drawn into the VS drive causing overheating of the VS drive Location should have enough space fo...

Page 6: ...e only the bolts provided in the kit to attach hanger brackets The use of longer bolts could damage internal parts Some residential applications require the installation of horizontal units on an atti...

Page 7: ...ted to existing ductwork check the duct system to ensure that it has the capacity to accommodate the air required for the unit application If the duct is too small as in the replacement of heating onl...

Page 8: ...s with extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due t...

Page 9: ...osed Loop Ground Source Systems Figure 8 Primary Secondary Hook up 7 Series to Electromechanical Units Shut Down C C SL1 In SL1 Out T o Electromechanical Unit C S Shut Down C C Shut Down C C SL1 In SL...

Page 10: ...ary Heater Knockout Low Voltage to Thermostat and Valve Unit Supply Aux Heat Supply Water Out Water In Shut Off Valves Boiler Drains For HX Flushing Disconnects IfApplicable Rubber Bladder Expansion T...

Page 11: ...llation In Preheat Tank In Venting Waste Valve or Vent Coupling 3 4 x 3 4 x 1 2 tee Cold Water In Hot Water Out P T Relief Valve P T Relief Valve HWG Water In HWG Water Out Drain Valve Drain Valve Sto...

Page 12: ...ing When the pump is first started turn the venting burping screw if equipped in the center of the pump two 2 turns open until water dribbles out then replace Allow the pump to run for at least five m...

Page 13: ...ontrol box Figure 13b Wire access control box closed Figure 13a Wire access control box open Electrical Connections Accessory Relay A set of dry contacts has been provided to control accessory devices...

Page 14: ...W1 terminal on TPCM32U04 communicating thermostats may be hard wired to provide aux emergency heat in the event communication is lost between the thermostat and the ABC microprocessor C P7 P1 R W C 24...

Page 15: ...3 60 60 60 60 60 60 60 L3 L4 17 3 20 21 7 25 25 25 25 25 20 30 EAL H 20 Single 69 3 80 96 7 110 100 110 100 110 100 100 L1 L2 34 7 40 53 3 60 60 60 60 60 60 60 L3 L4 34 7 40 43 3 50 45 50 45 50 40 50...

Page 16: ...tons Press the button to save the change ECM Speed Info 1 2 G 3 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 Hi 7 8 9 1...

Page 17: ...2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 17 5 2 8 45 7 45 7 9 7 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 30 0 1...

Page 18: ...t D In E Out F HWG In G HWG Out H Conden sate Low Voltage Ext Pump Power Supply L M N Supply Width O Supply Depth P Q R Return Depth S Return Height T 036 060 in 25 5 31 5 62 5 43 4 48 4 57 0 60 0 3 1...

Page 19: ...30 0 1 7 cm 65 0 80 3 138 2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 33 8 34 5 100 1 23 1 20 6 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 13 3 13 6...

Page 20: ...Return Height S 036 in 25 6 77 0 21 3 2 3 7 3 15 9 18 9 0 8 1 Swivel 1 2 female 14 3 9 8 12 3 SEE CHART 13 6 13 2 SEE CHART 2 8 40 4 18 9 1 3 cm 65 0 195 6 54 1 5 8 18 5 40 4 48 0 2 0 36 3 24 9 31 2...

Page 21: ...2 3 8 7 Vertical Air Coil Dimensions H x W in mm 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 5 6 0 570 5 6 0 570 6 3 0 641 Air Coil Tube Size in mm 3 8 9 5 3...

Page 22: ...Control Features Description Aurora Advanced VS Advanced Microprocessor Features Smart Grid Home Automation Alarm Inputs and Accessory2 Relay HRV ERV Advanced Hot Water Generator Control Microprocesso...

Page 23: ...2 or one of the communicating thermostats shown above must be used to control the variable speed heat pump Aurora Advanced VS Control Features NOTE Refer to the Aurora Advanced VS Control Application...

Page 24: ...are set in the same way as the VS pump using the AID Tool 50 and 100 are the default settings respectively Loop Pump Slaving This input and output are provided so that two units can be slaved togethe...

Page 25: ...or user interface These displays not only feature easy to use graphical interface but display alerts and faults in plain English SuperBoost Cooling Mode Occasionally there can be a requirement for a s...

Page 26: ...ity NOTE SW2 6 is not applicable to the 7 Series SW2 7 Lockout and Alarm Outputs P2 selection of a continuous or pulsed output for both the LO and ALM Outputs On Continuous Off Pulsed NOTE SW2 7 is no...

Page 27: ...point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 minutes of the compressor run time Freeze Detection Air Coil Air Coil Fre...

Page 28: ...he blower output When the LS input has been cleared the anti short cycle timer and random start timer will be initiated Input must be tied to common to activate Aurora Advanced VS Control LED Displays...

Page 29: ...n Pressure is critically low Derated Code 43 Warning Derated E43 LoSucPres Warning Derated E43 LoSucPres Derate LoConPres 44 No Auto Condensing pressure is critically low Derated Code 44 Warning Derat...

Page 30: ...CC Dip 2 CC Dual Single L Pulse Continuous Reheat Normal Factory Use Field Connections Field Connections C LP FP1 F CC G Y1 1 2 3 4 5 6 7 8 Off On N A RS485 NET EH1 LED 1 LED 3 LED 2 LED 5 LED 4 SCT S...

Page 31: ...s if the compressor has been operating lower than speed 6 the controls will increase the compressor to speed 6 for one minute for oil circulation ECM Blower Motor The variable speed controls will vary...

Page 32: ...6 7 8 ALM ALG ACC COM ACC NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora...

Page 33: ...ter DHW Pump Blue Blue Cabinet HW Switch 3 2 1 Purple Notes 1 Switch blue and red wires for 208V operation 2 The blk wh and gray wh wires are removed when Aux Heat is installed 3 Use manufacturer s pa...

Page 34: ...G Y1 Y2 W DH LO G HI CCG CC FG F R HP HP LP FP2 FP2 FP1 REV REV CFM PWM ECM PWM Factory Factory Fan Connection R R C C C C R RS 485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1...

Page 35: ...Communicati t ton Flash Code 48 Derate t t Low Condensing Temperatu t t re Flash Code 44 Derate t t High Condensing Temperatu t t re Flash Code 45 Derate t t Oute t t r Power Limit Flash Code 46 Derat...

Page 36: ...communicating d Confirm EEV2 is added and communicating e Confirm IntelliZone2 is added and communicating if installed Set zoning system to OFF f Confirm communicating thermostat is added and communic...

Page 37: ...two pressure transducers and three temperature sensors heating liquid Unit Startup cont line suction temperature and existing cooling liquid line FP1 These sensors allow the measurement of discharge...

Page 38: ...Decrease the cooling set point several degrees and verify high speed blower operation 9 Adjust the cooling setpoint above the room temperature and verify that the compressor and water valve or loop pu...

Page 39: ...ting High High High High Normal Low High Low Low Air Flow Cooling Low Low Low Low Normal High High Low Low Water Flow Heating Low Normal Low Normal Low Low High Low High Low Water Flow Cooling High Hi...

Page 40: ...200 10 14 4 9 8 13 19 25 70 10 5 142 147 260 270 10 14 6 11 8 13 18 24 90 10 5 143 148 343 348 10 14 8 13 7 12 17 23 110 10 5 145 150 440 450 10 14 10 15 7 12 17 23 Model 048 Comp Speed 12 1800 cfm En...

Page 41: ...e EWT entering water temperature Fahrenheit gpm water flow in gallons minute WPD water pressure drop psi and feet of water EAT entering air temperature Fahrenheit dry bulb wet bulb HC air heating capa...

Page 42: ...ving Air Thermistor Wire Bundle In Blower Compartment Ambient Air Thermistor Wire Bundle In Compressor Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Sensor Wire...

Page 43: ...at of Extraction Rejection gpm x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless pressure sensors are suspect Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE COAX L...

Page 44: ...ECTED USE HEATING SPEED 12 AND COOLING SPEED 9 FOR STEPS 6 9 6 Watts ENERGY MONITOR HEATING SPEED 12 COOLING SPEED 9 Volts m Volts m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o W...

Page 45: ...eplacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Air filters and variable speed drive filter must be clean to obtain maximu...

Page 46: ...Pressure Transmitter Low Pressure 35P553 03 35P553 03 35P553 03 Switch High Pressure SKHPE600 SKHPE600 SKHPE600 Switch Low Pressure SKLPE40 SKLPE40 SKLPE40 Part numbers subject to change 6 19 12 Part...

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Page 48: ...nc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and specifications without notice IM27...

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