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33

7 SERIES 700A11 INSTALLATION MANUAL

Wiring Schematics cont.

NOTE 7

NOTE 6

Viol
et(14)

Transformer

24V

ECM  

Blower Motor

P12

P11

2

3

4

5

1

Green

16 1

12 15 10

PWM

C1

C2

R

G

33

CFM

To P2 on 

Electric Heat 

Board

T

R

V

CC

HP

Condensate

Bl

ack(10)

Bl

ack(09)

Bl

ue(08)

Bl

ue(07)

LP

Bl

ack

Bl

ack

FP2

T

Yel

lo

w

Yel

lo

w

FP1

O

ran

ge(02)

O

ran

ge(01)

RV

Bl

ack(15)

Green(11)

Brown(23)

NOTE 2

NOTE 1

Unit  Power  

208-230/60/1

L2

L1

CC

T2

T1

Violet(42)

Blue(24)

Yellow(25)

Green/Yellow(28)

Black/White

Yellow

Red

208V

G

5A Ci

rcuit B

re

ak

er

5A Ci

rcuit B

re

ak

er

Black(3)

Black(2)

Gray/White(4)

1

2

PB1

2

1

1

C

2

4

3

2

Black(20)

PS

1

3

2

Brown

Blue

240V

Red

Black

L1 and L2 on 

VS Drive

1

2

L1

L2

AID Tool

To Master on

VS Drive

Black(21)

1
2
3

A-

B+

C

T

Brown

Brown

T

Purple

Purple

GND

OUT

5DC

3

2

4

Green

White

Brown

Black

Black

Brown

Brown

Violet(8)

Violet(7)

Brown(10)

Orange(9)

NOTE: 4

Brown

Blue

SUC P

AUXILIARY 

HEAT CT

BLOWER 

CT

97P842-01A    5/14/12

PERFORMANCE

OPTION

3

2

4

FLOW METER

CFM

P13

P4

SW1

P5

JW2

P9

LO

O/B

Y2
W
DH

P8

P7

RS485 NET

RS485 NET

P6

RS485 EXP

P3

SW2

On

Future Use    

L Output Type

CC – Dual/Single

Acc – Dip 5

Acc – Dip 4

RV – B/O

FP2 – 15

°F/30°F

FP1 – 15

°F/30°F

Com1
LED5

Com2
LED4

Test Mode

F1-3A

P1

C

PWM

1

2

3

4

5

6

7

8

ALM
ALG
ACC COM
ACC NO
ACC NC

R
C

G
Y1

EH2

C

EH1

C

CO

C

R

-

+

C

R

-

+

Off

Fault

LED1

R

Status

LED3

Config

LED2

CC2

CC

F

C

R

F FG CC CCG

CC2

HI

CC2

LO

CC2

G

REV REV FP1 FP1 FP2 FP2 LPS LPS HPS HPS

Aurora Base Control™ 

(ABC)

K1-
R

V Relay

K2-CC Relay

K3-CC2 Relay

K4-Fan Relay

K5-Alarm 

Relay

K6-Acc 

Relay

F

R

C

CC

G

Y1

C

R

ES
LS

P2

EH1

Y

G

G

G

Black(22)

Black/White(5)

Pink

T

Pink

HWHW

White

White

Black

Black

Orange

Orange

HOT WATER

OPTION

Orange

BLOWER MOTOR 

(CT)

Red

Black

Circuit Breaker

Circuit Breaker

PB2

Violet

Blue

With optional ' EA' Series  

2

3

HE1

TS1

HE2

TS2

HE3

TS3

HE4

TS4

Pink

Yellow
Black

Gray

Pink

Yellow

Black

Gray

Gray

Yellow

Pink

Black

Pink

Yellow

Black

Gray

Green

P9

ER1

ER2

ER3

ER4

NO

NO

NO

NO

Brown

Orange

5

4

EA Series PCB  

P1

P2

1

L2

L1

L2

L1

G

G

Circuit 1

Circuit 2

NOTE 3

208-230/60/1

208-230/60/1

Auxiliary Electric Heat Power  

Green

Typical schematic shown

Auxiliary ElectricHeat    

ECM  

Blower Motor

P11

2

3

4

5

1

P12

16 1

12 15 10

PWM

C1

C2

R

G

33

CFM

C

1

2

3

4

L1

L2

Single Disconnect Power  

208-230/60/1

Aux Elect  Power  

208-230/60/1

L1

L2

L1

L2

Unit  Power  

208-230/60/1

CSA installed units  only  

Local codes may require a single  

source of power supply

Breaker box    
furnished by  

installer

Circuit Breakers

F

P13

CFM

C

3

PWM

P13 on ABC Board

P3 on ABC Board

P3

EH2

C EH1 C

CO

Condensate

Brown

Orange

G

G

G

G

C

1

2

3

4

EA Staging 
NOTE 5

Bl

ue

Bl

ue

3

2

1

4

10DC

GND

PWM

1

2

3

NA 4

Black

VARIABLE 

SPEED PUMP 

LOW VOLTAGE

Pump Slave 
Input/Output

Home 

Automation

Smart Grid

Future Use

Dehumidification Output

Accessory 2 Output

Analog Output 0-10VDC

NO

COM

K6 Relay

Connects to L2 

and NO on 

AXB Board

L2

Figure 1:

Hot Water 

DHW 

Pump

Blue

Blue

Cabinet 

HW Switch

3

2

1

Purple

NOTE: 8

NOTE: 9

Notes

208-230/60/1

Pump

G

Pump

Ext Pump  

1/2 hp Total  

Variable 

Speed 

Pump

208-230/60/1

VS

Pump

G

Gray

Gray

White

White

T

NOTE 12

SCT

P8

MO

TOR

P6

RS485

P7

ZONE

P9

ABC

STEPPER

ANA

SPR

DH

DIV

NO

COM

K6

NO

COM

K5

C

R

L1

L1

L2

L2

P12

P10

P5

P1

1

C

R

(-)

(+)

C

R

(-)

(+)

C

R

(-)

(+)

P4

P2

K1

K2

K3

HA2

HA1

SGI

LOOP

PWM

VS

SLO

SLI

P3

V+

C

R

TX

RX

+5

P14

LL

T

P1

LA

T

FLOW

LWT

EWT

CT2

4

3

CT2

4

3

CT1

2

1

CT1

2

1

Status

G

DISCH

P16

P17

P18

P15

(Aurora Expansion Board)

AXB

 

See Figure 1 for 

DHW wiring.

SW1

Modbus Add.  ID
Future Use

1
2
3
4
5

ON

OFF

Future Use 
Acc 2 – Dip 4
Acc 2 – Dip 5

NOTE: 8

VS

GND

24 VAC

0-10DC

1

2
3

R

C

ABC BOARD

AXB BOARD

1 - Switch blue and red  wires for 208V operation.
2 - The blk/wh and gray/wh wires are removed when Aux Heat is installed
3 - Use manufacturer

s part number 19P592-01 (jumper bar assembly)

     when single source power is required.
4 - Variable speed pump low voltage harness provided with Variable
     Speed Flow Center.
5 - For additional Auxiliary Heat staging place jumpers as shown.
6 - Wires provided for Auxiliary Heat low voltage control. Wires are
     secured at blower.
7 - When Auxiliary Heat is field installed the harness will then be connected
     to the auxiliary heat unit. The auxiliary heat unit will then power the
     blower. Refer to EAS/EAM/EAL Auxiliary Heat kit installation instructions.
8 - Brown blower power wire routed through Current Transducer two times.
9 - Field Connected: Refer to Installation Manual and Auxiliary Heat
     Instructions for Current Transformer installation.
10 - Communication cable routed through Ferrite Toroid four times.
11 - Compressor power cable routed through Ferrite Toroid three times.
12 - Variable speed pump power wires to connect the pump to L1 and L2
       on the AXB board are provided with Variable Speed Flow Center.                              

Black

Aurora Variable Speed cont.

Summary of Contents for 700A11 7 Series

Page 1: ...Water Piping Connections Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance 7 Series 700A11 Installation Manual Geothermal Heat Pump R 410A Refrigera...

Page 2: ......

Page 3: ...ngs 15 Auxiliary Heat Electrical Data 15 Electrical Data 15 Blower Performance Data 16 Dimensional Data 17 Physical Data 21 The Aurora Advanced VS Control System 22 Operation Logic 31 Wiring Schematic...

Page 4: ...ation 1 Hot Water Generation with factory installed pump Blower Options 1 ECM 2 High Static ECM 036 only Future Option N None Control Option J AuroraTM Variable Speed Control K Aurora Variable Speed C...

Page 5: ...loss of warranty Installation is not recommended in areas with excessive dirt and debris as this may be drawn into the VS drive causing overheating of the VS drive Location should have enough space fo...

Page 6: ...e only the bolts provided in the kit to attach hanger brackets The use of longer bolts could damage internal parts Some residential applications require the installation of horizontal units on an atti...

Page 7: ...ted to existing ductwork check the duct system to ensure that it has the capacity to accommodate the air required for the unit application If the duct is too small as in the replacement of heating onl...

Page 8: ...s with extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due t...

Page 9: ...osed Loop Ground Source Systems Figure 8 Primary Secondary Hook up 7 Series to Electromechanical Units Shut Down C C SL1 In SL1 Out T o Electromechanical Unit C S Shut Down C C Shut Down C C SL1 In SL...

Page 10: ...ary Heater Knockout Low Voltage to Thermostat and Valve Unit Supply Aux Heat Supply Water Out Water In Shut Off Valves Boiler Drains For HX Flushing Disconnects IfApplicable Rubber Bladder Expansion T...

Page 11: ...llation In Preheat Tank In Venting Waste Valve or Vent Coupling 3 4 x 3 4 x 1 2 tee Cold Water In Hot Water Out P T Relief Valve P T Relief Valve HWG Water In HWG Water Out Drain Valve Drain Valve Sto...

Page 12: ...ing When the pump is first started turn the venting burping screw if equipped in the center of the pump two 2 turns open until water dribbles out then replace Allow the pump to run for at least five m...

Page 13: ...ontrol box Figure 13b Wire access control box closed Figure 13a Wire access control box open Electrical Connections Accessory Relay A set of dry contacts has been provided to control accessory devices...

Page 14: ...W1 terminal on TPCM32U04 communicating thermostats may be hard wired to provide aux emergency heat in the event communication is lost between the thermostat and the ABC microprocessor C P7 P1 R W C 24...

Page 15: ...3 60 60 60 60 60 60 60 L3 L4 17 3 20 21 7 25 25 25 25 25 20 30 EAL H 20 Single 69 3 80 96 7 110 100 110 100 110 100 100 L1 L2 34 7 40 53 3 60 60 60 60 60 60 60 L3 L4 34 7 40 43 3 50 45 50 45 50 40 50...

Page 16: ...tons Press the button to save the change ECM Speed Info 1 2 G 3 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 Hi 7 8 9 1...

Page 17: ...2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 17 5 2 8 45 7 45 7 9 7 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 30 0 1...

Page 18: ...t D In E Out F HWG In G HWG Out H Conden sate Low Voltage Ext Pump Power Supply L M N Supply Width O Supply Depth P Q R Return Depth S Return Height T 036 060 in 25 5 31 5 62 5 43 4 48 4 57 0 60 0 3 1...

Page 19: ...30 0 1 7 cm 65 0 80 3 138 2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 33 8 34 5 100 1 23 1 20 6 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 13 3 13 6...

Page 20: ...Return Height S 036 in 25 6 77 0 21 3 2 3 7 3 15 9 18 9 0 8 1 Swivel 1 2 female 14 3 9 8 12 3 SEE CHART 13 6 13 2 SEE CHART 2 8 40 4 18 9 1 3 cm 65 0 195 6 54 1 5 8 18 5 40 4 48 0 2 0 36 3 24 9 31 2...

Page 21: ...2 3 8 7 Vertical Air Coil Dimensions H x W in mm 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 5 6 0 570 5 6 0 570 6 3 0 641 Air Coil Tube Size in mm 3 8 9 5 3...

Page 22: ...Control Features Description Aurora Advanced VS Advanced Microprocessor Features Smart Grid Home Automation Alarm Inputs and Accessory2 Relay HRV ERV Advanced Hot Water Generator Control Microprocesso...

Page 23: ...2 or one of the communicating thermostats shown above must be used to control the variable speed heat pump Aurora Advanced VS Control Features NOTE Refer to the Aurora Advanced VS Control Application...

Page 24: ...are set in the same way as the VS pump using the AID Tool 50 and 100 are the default settings respectively Loop Pump Slaving This input and output are provided so that two units can be slaved togethe...

Page 25: ...or user interface These displays not only feature easy to use graphical interface but display alerts and faults in plain English SuperBoost Cooling Mode Occasionally there can be a requirement for a s...

Page 26: ...ity NOTE SW2 6 is not applicable to the 7 Series SW2 7 Lockout and Alarm Outputs P2 selection of a continuous or pulsed output for both the LO and ALM Outputs On Continuous Off Pulsed NOTE SW2 7 is no...

Page 27: ...point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 minutes of the compressor run time Freeze Detection Air Coil Air Coil Fre...

Page 28: ...he blower output When the LS input has been cleared the anti short cycle timer and random start timer will be initiated Input must be tied to common to activate Aurora Advanced VS Control LED Displays...

Page 29: ...n Pressure is critically low Derated Code 43 Warning Derated E43 LoSucPres Warning Derated E43 LoSucPres Derate LoConPres 44 No Auto Condensing pressure is critically low Derated Code 44 Warning Derat...

Page 30: ...CC Dip 2 CC Dual Single L Pulse Continuous Reheat Normal Factory Use Field Connections Field Connections C LP FP1 F CC G Y1 1 2 3 4 5 6 7 8 Off On N A RS485 NET EH1 LED 1 LED 3 LED 2 LED 5 LED 4 SCT S...

Page 31: ...s if the compressor has been operating lower than speed 6 the controls will increase the compressor to speed 6 for one minute for oil circulation ECM Blower Motor The variable speed controls will vary...

Page 32: ...6 7 8 ALM ALG ACC COM ACC NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora...

Page 33: ...ter DHW Pump Blue Blue Cabinet HW Switch 3 2 1 Purple Notes 1 Switch blue and red wires for 208V operation 2 The blk wh and gray wh wires are removed when Aux Heat is installed 3 Use manufacturer s pa...

Page 34: ...G Y1 Y2 W DH LO G HI CCG CC FG F R HP HP LP FP2 FP2 FP1 REV REV CFM PWM ECM PWM Factory Factory Fan Connection R R C C C C R RS 485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1...

Page 35: ...Communicati t ton Flash Code 48 Derate t t Low Condensing Temperatu t t re Flash Code 44 Derate t t High Condensing Temperatu t t re Flash Code 45 Derate t t Oute t t r Power Limit Flash Code 46 Derat...

Page 36: ...communicating d Confirm EEV2 is added and communicating e Confirm IntelliZone2 is added and communicating if installed Set zoning system to OFF f Confirm communicating thermostat is added and communic...

Page 37: ...two pressure transducers and three temperature sensors heating liquid Unit Startup cont line suction temperature and existing cooling liquid line FP1 These sensors allow the measurement of discharge...

Page 38: ...Decrease the cooling set point several degrees and verify high speed blower operation 9 Adjust the cooling setpoint above the room temperature and verify that the compressor and water valve or loop pu...

Page 39: ...ting High High High High Normal Low High Low Low Air Flow Cooling Low Low Low Low Normal High High Low Low Water Flow Heating Low Normal Low Normal Low Low High Low High Low Water Flow Cooling High Hi...

Page 40: ...200 10 14 4 9 8 13 19 25 70 10 5 142 147 260 270 10 14 6 11 8 13 18 24 90 10 5 143 148 343 348 10 14 8 13 7 12 17 23 110 10 5 145 150 440 450 10 14 10 15 7 12 17 23 Model 048 Comp Speed 12 1800 cfm En...

Page 41: ...e EWT entering water temperature Fahrenheit gpm water flow in gallons minute WPD water pressure drop psi and feet of water EAT entering air temperature Fahrenheit dry bulb wet bulb HC air heating capa...

Page 42: ...ving Air Thermistor Wire Bundle In Blower Compartment Ambient Air Thermistor Wire Bundle In Compressor Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Sensor Wire...

Page 43: ...at of Extraction Rejection gpm x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless pressure sensors are suspect Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE COAX L...

Page 44: ...ECTED USE HEATING SPEED 12 AND COOLING SPEED 9 FOR STEPS 6 9 6 Watts ENERGY MONITOR HEATING SPEED 12 COOLING SPEED 9 Volts m Volts m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o W...

Page 45: ...eplacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Air filters and variable speed drive filter must be clean to obtain maximu...

Page 46: ...Pressure Transmitter Low Pressure 35P553 03 35P553 03 35P553 03 Switch High Pressure SKHPE600 SKHPE600 SKHPE600 Switch Low Pressure SKLPE40 SKLPE40 SKLPE40 Part numbers subject to change 6 19 12 Part...

Page 47: ......

Page 48: ...nc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and specifications without notice IM27...

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