Waterco HYDROSTAR MK3 Owner'S Manual Download Page 7

I pg 11

Waterco Commercial Pump

MAINTENANCE

Strainer Basket Cleaning

a)  Turn off the power to the pump.

b)  Turn the filter MPV to ‘Recirculate’ before shutting off any valves. This will keep the filter

flooded while servicing the pump, and there will be no need to bleed air from the filter 
after  servicing.  Revert  the  MPV  back  to  ‘Filter’  position  after  the  pump  lid  is  back  on 

and sealed. If the pump is installed below water level, close any shut off valves on the 
suction and discharge lines.

c)  Relieve pressure in the system.
d)  Turn the quarter turn lock ring lid in counter - clockwise direction for Hydrostar and

Hydrosteel pumps and for CI pumps, handles must be screwed on for turning the lock ring 
anti - clockwise for removal of lid.

e)  Lift and remove the lock ring and lid set from the wet end of the pump.
f)  Put the debris from the basket into the trash and rinse out the basket.
g)  Replace the basket.

h)  If the pump is located above the pool water level, fill the basket with water.

i)  Clean the lid, lid O-ring, and sealing surface of the pump pot.
j)  Replace the lid by placing the lock ring and the lid on the pot. Make sure the lid O-ring is

properly placed. Seat the lock ring and lid then turn clockwise until the lid is hand tight. 

Do 

not use any tools to tighten the lid. For the Cast Iron Pump, turn the lock ring clockwise 
until stop.

k)  Open all valves on the suction and discharge lines.
l)       

If the pump is located below the water level of the pool, the pump will fill with water.

m) 

Stand clear of the filter.  Turn on the power to the pump.

n)  If the pump does not prime and all instructions to this point have been followed, check for

suction leaks and repeat steps (h) through (o).

WARNING

!

DO NOT open the strainer pot if the pump fails to prime or if the pump has been operating 
without water in the strainer pot.  Pumps operated in these circumstances may experience 
a build up of vapor pressure and may contain scalding hot water.  Opening the pump may 
cause serious personal injury.  In order to avoid the possibility of personal injury, make 
sure the suction and discharge valves are open and strainer pot temperature is cool to 
touch, then open with extreme caution.

To prevent damage to the pump and filter and for proper operation of the system, clean 

pump strainer and skimmer basket regularly.

!

CAUTION

Winterizing

If the air temperature drops below 0°C (35°F), the water in the system can freeze and cause 
damage.  Freezing damage is not warrantable.
To prevent freezing damage follow the procedures listed below:

a)  Shut off electrical power for the pump at the house circuit breaker.

b)  Drain the water out of the pump case by removing the two drain plugs from the case.

Store the plugs in the pump basket.

c)  Cover the motor to protect it from severe rain, snow and ice. 

d)  If it is possible, store the pump in a dry location during this time.

e)  Do not wrap the motor in plastic.  It will cause condensation and rust on the inside of the

motor.

f)  

Where possible, have a qualified service technician or electrician disconnect the electrical

wiring at the switch or junction box and store the pump indoors.

g)  When the pump is reactivated, ensure all seals and o-rings are in operational condition. If

they are not, re-greasing or replacing may be necessary.

In cold climate areas, when temporary freezing conditions may occur, run your filtering 

equipment all night to prevent freezing.

!

CAUTION

Summary of Contents for HYDROSTAR MK3

Page 1: ...Sdn Bhd Selangor Malaysia Tel 60 3 6145 6000 PT Waterco Indonesia Jakarta Indonesia Tel 62 21 4585 1481 W99245 03 2009 www waterco com WARNING COMMERCIAL PUMP Owners Manual Installation and Operation...

Page 2: ...P 09 Start up procedure 09 MAINTENANCE 10 Strainer Basket Cleaning 10 Winterizing 11 Electric Motor Care 12 TROUBLESHOOTING 13 HYDROSTAR MK3 14 Pump Performance Curves Dimensional Drawings HYDROSTEEL...

Page 3: ...severe injury or property damage Pressure testing should only be conducted by trained pool professionals Do not change the multiport valve position when the pump is running This pump is for use with p...

Page 4: ...will cause the wet end to crack In these scenarios place the lifting strap under the pump housing Lifting Procedure i Raise the pump slowly to ensure that the chains or straps will not slip when under...

Page 5: ...RNING RISK OF ELECTRIC SHOCK Three Phase Connections Three phase connections should be installed as follows a Hydrostar Mk3 WYE STAR CONNECTION for export market DELTA CONNECTION for Aus NZ market b H...

Page 6: ...above 4 C 39 2 F and not exceeding 40 C 104 F Please refer to the Waterco Warranty Terms and Conditions booklet supplied with the pump Start up procedure a Clear all piping of construction debris and...

Page 7: ...this point have been followed check for suction leaks and repeat steps h through o WARNING DO NOT open the strainer pot if the pump fails to prime or if the pump has been operating without water in th...

Page 8: ...urn pump shaff should spin freely If not contact electrician or nearest Waterco Limited branch for service 3 LOW FLOW Dirty lter Backwash or clean cartridge Dirty Skimmer and Pump strainer Clean skimm...

Page 9: ...1000 1200 1400 Flow m3 hr 0 12 24 36 48 60 72 84 Hydrostar Mk3 Performance Curves Pump dimensional drawings Hydrosteel Pump Performance Chart Flow lpm 0 200 400 600 800 1000 1200 1400 1600 1800 Flow...

Page 10: ...88 Dimensions all in mm Waterco Commercial Pump Flow lpm 0 500 1000 1500 2000 2500 Flow m3 hr 0 30 60 90 120 150 CAST IRON PUMP Pump performance curves Pump dimensional drawings WARRANTY WARNING Water...

Reviews: