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Water Maze WB Series, Operator'S Manual

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WB  •  #8.913-984.0-L

Introduction .................................................................................................................................... 4

Unpacking ...................................................................................................................................... 4

General Safety Instructions ....................................................................................................... 4, 5

Electrical Safety Information .......................................................................................................... 5

Wiring ........................................................................................................................................ 5, 6

Pump Safety .................................................................................................................................. 6

Standard Safety Features .......................................................................................................... 6, 7

Installation.................................................................................................................................. 7, 8

Pre-Startup Check List .................................................................................................................. 8

Operating Procedure ..................................................................................................................... 9

Principles of Operation .................................................................................................................. 9

Installation Drawings .............................................................................................................10 - 11

Storage Tank Configuration ......................................................................................................... 12

Exhaust Stacking Configuration ................................................................................................... 13

WB-50A Front View ...................................................................................................................... 14

WB-120A Front View .................................................................................................................... 15

Start-Up Procedures .................................................................................................................... 16

Shut Down Procedures ................................................................................................................ 16

Setting the Burner ........................................................................................................................ 17

Soft Start Ignition ......................................................................................................................... 17

Burner Adjustment Diagram ........................................................................................................ 18

Foaming ....................................................................................................................................... 19

Converting Natural Gas to L.P. Gas ............................................................................................. 19

Veri-Flame #7-8061 ..................................................................................................................... 20

3 Point Sensor Control ................................................................................................................. 20

Setting High Limit Control ............................................................................................................ 21

Maintenance ...........................................................................................................................21-23

CONTENTS

Summary of Contents for WB Series

Page 1: ...OPERATOR S MANUAL For technical assistance or the Water Maze Dealer nearest you consult our web page at www wmaze com WB 50A WB 120A 1 103 474 0 1 103 473 0 WB LISTED 07 11 19 8 913 984 0 L...

Page 2: ...ciples of Operation 9 Installation Drawings 10 11 Storage Tank Configuration 12 Exhaust Stacking Configuration 13 WB 50A Front View 14 WB 120A Front View 15 Start Up Procedures 16 Shut Down Procedures...

Page 3: ...ontrol Unit Parts List 27 WB 50A Exploded View 28 29 WB 50A Exploded View Parts List 30 32 WB Control Panel w Parts list 33 35 WB 120A Exploded View 36 37 WB 120A Exploded View Parts List 38 40 Water...

Page 4: ...mpliance with codes or other governmental requirements associated with the installation use or disposal of waste associated with this equipment Submerged combustion can be classified as incineration i...

Page 5: ...lorides and fluorides will cause cor rosion especially when heated ELECTRICAL SAFETY INFORMATION WARNING To reduce the risk of injury read electrical instructions carefully before using WARNING Do not...

Page 6: ...open position and tag it to prevent unexpected application of power WARNING RISK OF FIRE OR EXPLOSION OBEY SAFETY INSTRUCTIONS 11 Do not touch an operating motor Modern motors are designed to operate...

Page 7: ...made by using a 3 4 I D supply hose with common WARNING GAS LINE MUST BE INSTALLED BY QUALIFIED PERSONNEL ONLY Control Rod Automatic wastewater control set points on the 3 Point Level Controller turns...

Page 8: ...preferred method 2 Verify the voltage then connect the electrical lines to the machine To be done by qualified personnel 3 Leak test connected gas line 4 Connect the wastewater line from the storage t...

Page 9: ...e surface area and transfers virtually 100 of their heat to the water to increase saturation screen hole size is 1 16 Auto Purge The unit will automatically purge the waste stream from the combustion...

Page 10: ...10 WATERMAZE SERIES OPERATOR S MANUAL WB 8 913 984 0 L WB 50 INSTALLATION DRAWING 1 Inlet Gas Line Wastewater Inlet Vent Pipe Figure 1...

Page 11: ...WATERMAZE SERIES OPERATOR S MANUAL 11 WB 8 913 984 0 L WB 120 INSTALLATION DRAWING 1 1 2 Inlet Gas Line Wastewater Inlet Vent Pipe Auto Purge Port Figure 2...

Page 12: ...0 L STORAGE TANK CONFIGURATION Wastewater Storage Tank Wastewater Inlet Inline Filter Bulkhead Strain Relief Float Switch Wastewater Shut Off Valve Customer Supplied Wastewater Inlet Connection Custo...

Page 13: ...WATERMAZE SERIES OPERATOR S MANUAL 13 WB 8 913 984 0 L EXHAUST STACKING CONFIGURATION Roof 2 Minimum 10 Flue Exhaust Pipe Stack Flange Flue Raincap Figure 4...

Page 14: ...lectrical Box Glass View Port Transformer 3 Point Level Control Rods Auto Flush Flame View Port Photohelic Gauge Option Demister Screens Spark Plug Burner Cycle Timer Soft Start Gas Valve Adjuster WB...

Page 15: ...Level Control Rods Demister Screens Main Gas Valve Adjuster Burner 1 Transformer Electrical Box Flame View Port UV Scanner Burner 2 Burner Cycle Timer Soft Start Solenoid Burner 1 Soft Start Gas Valve...

Page 16: ...ater is evaporated the wastewater pump will automatically refill the tank Turn defoamer switch 6 to auto mode Anti foam will be added when fill pump is on If more defoamer is needed turn the feed adju...

Page 17: ...way as the air Note read NATURAL GAS LIQUID PROPANE GAS chart for proper gas used Attach 0 10 manometer at C and set as per chart The adjustment valve is located to the right of the burner up top Rem...

Page 18: ...RNER ADJUSTMENT Soft Start Gas Pipe High Static Gas WB 50 120 Models Main Gas Pipe All Models Air Gas Differential Low High Main Air Pipe All Models Low WB 50 120 Models Test Valves Main Air Valve Gas...

Page 19: ...3 4 gas line at the unions above and below the metering orifice Remove the section of pipe by unscrewing it from the orifice and then remove the orifice by unscrewing it from the pipe above it Install...

Page 20: ...FI With this switch set to ON the machine has 10 seconds for TFI Switches 4 through 8 control the amount of purge time before TFI Switch 4 gives the machine a 15 second purge before TFI A Veri Flame a...

Page 21: ...ater level is below the sparg er tube remove the panel that covers the clean out flange and open the sparger tube clean out access flange With the supplied tool kit remove any solids from the inner di...

Page 22: ...e the burner is removed 9 Refill the WATER MAZE tank with water to the minimum restart liquid level Restart the blower and burner and verify air gas ratios with manometer for proper operation of the b...

Page 23: ...flange assembly this cover is not shown in this drawing Use a 3 4 socket to remove the nuts holding the front of the flange assembly E from the rear flange assembly D Also remove the gasket and check...

Page 24: ...e but ton until the correct value for your machine appears 12 Press button OutPut will appear in red This value auto purge valve 2 must be set with the same value as autopurge valve 1 Press or buttons...

Page 25: ...31 rSt P uP no Ac PrS n n PrESEt Customer run time value 1 PrESEt Customer run time value 2 PltrAc no Ac Out n n OutrES 0 1 SEC OutPut Auto purge run time value 1 OutPut Auto purge run time value 2 r...

Page 26: ...ck into its holder 2 Press button until LED screen in green shows PRS 02 Push the or button until the new run time appears in green Then press the button once to save the setting for preset 1 3 Press...

Page 27: ...lief Strt LQ Tite 1 8 913 230 0 Bracket Controller Mount 1 WATER MAZE WATER LEVEL CONTROL UNIT ITEM PART NO DESCRIPTION QTY 5 8 706 051 0 Nipple 1 2 Close 316L SS 1 6 9 802 146 0 Swivel 1 2 MP x 3 4 G...

Page 28: ...125 1 82 80 81 83 84 40 14 17 125 126 15 16 124 37 41 148 149 98 41 125 79 36 123 32 34 124 125 31 33 29 For Detail See Air Line Assy Illus 21 135 136 130 131 89 90 3 121 2 129 4 5 7 91 10 122 6 11 11...

Page 29: ...09 74 75 97 69 54 73 25 97 67 110 111 23 9 22 101 95 120 86 138 96 73 139 73 25 55 43 65 109 64 46 119 49 64 77 108 117 51 108 115 61 140 107 87 93 39 58 47 69 59 57 66 67 48 60 For Detail See Gas Plu...

Page 30: ...pered Glass 1 17 8 718 906 0 Nut 3 8 Wing SS 8 18 8 913 027 0 Cover Plate w Viewer 1 19 8 707 397 0 Gasket Cover Plate Silicone 1 20 8 718 201 0 Glass Site Observation 1 ITEM PART NO DESCRIPTION QTY 2...

Page 31: ...1 64 9 802 146 0 Swivel 1 2 MP x 3 4 GHF 2 8 706 970 0 Swivel 3 4 Fem HS x 3 4 Female 1 65 8 709 179 0 Filter 3 4 x 20 Mesh 1 66 9 802 052 0 Bulkhead 3 4 Poly Pro 1 ITEM PART NO DESCRIPTION QTY 67 9 8...

Page 32: ...8 718 894 0 Nut 7 8 SS 8 8 718 998 0 Washer 7 8 Flat 8 8 719 026 0 Washer 7 8 Lock 8 119 8 718 160 0 Visual Indicator 1 120 8 706 806 0 Nipple 1 4 x 2 1 2 316L 1 8 706 165 0 Elbow 1 4 45 316L 1 8 711...

Page 33: ...S OPERATOR S MANUAL 33 WB 8 913 984 0 L 8 1 0 1 2 1 4 1 6 0 2 4 6 WB CONTROL PANEL EXPLODED VIEW 15 14 16 18 20 19 21 12 8 9 7 6 10 2 1 5 3 11 37 38 23 27 26 22 24 17 4 10 29 32 25 30 31 33 9 19 20 21...

Page 34: ...8 724 268 0 Contactor 25 Amp WB 120A 3 WB 50A 2 9 9 802 467 0 Base Relay Idec WB 50A 5 WB 120A 6 10 9 802 468 0 Relay 120V Idec WB 50A 5 WB 120A 6 ITEM PART NO DESCRIPTION QTY 11 8 716 330 0 Box Condu...

Page 35: ...ail 2 1 30 9 802 759 0 Screw 10 32 x 1 2 8 31 9 802 696 0 Nut 10 32 Keps 12 32 8 751 306 0 Timer Multi Function 1 33 8 716 253 0 Timer 24 Hour Pin 1 34 8 716 080 0 Handle Switch Disconnect 1 35 8 753...

Page 36: ...VIEW LEFT SIDE For Detail See Air Line Assy Illus 2 13 24 25 71 68 64 69 65 3 27 13 25 24 112 109 10 116 123 117 26 57 7 6 124 29 92 93 20 24 68 90 96 17 18 19 13 25 41 35 75 1 32 31 34 40 36 23 16 76...

Page 37: ...126 43 90 89 99 12 For Detail See Control Panel Illus To Defoamer Pump 9 21 74 119 126 For Detail See Gas Plumbing Assy Illus For Detail See Gas Plumbing Assy Illus For Detail See Air Line Assy Illus...

Page 38: ...Plate 316L 2 8 913 016 0 Lid Center Plate AL 6XN 2 8 913 017 0 Lid Center Plate 1 16 8 912 972 0 Bezel All 2 17 8 913 027 0 Cover Plate with Viewer 2 18 8 707 397 0 Gasket 2 19 8 718 201 0 Glass Site...

Page 39: ...ind 1 59 8 913 057 0 Panel Burner End Top 1 8 913 058 0 Panel Burner End Bottom 1 60 8 707 000 0 Connector Anchor 1 2 2 61 9 802 146 0 Swivel 1 2 MP x 3 4 GHF 2 62 8 706 970 0 Swivel 3 4 Fem HS x 3 4...

Page 40: ...Tee 1 2 Female Pipe 1 116 8 707 145 0 Nipple 1 1 2 x 4 316L 1 117 8 913 074 0 Elbow 1 1 2 316L 1 8 913 076 0 Elbow 1 1 2 AL 6XN 1 ITEM PART NO DESCRIPTION QTY 118 8 919 139 0 Pump Peristaltic 8 45 gp...

Page 41: ...SERIES OPERATOR S MANUAL 41 WB 8 913 984 0 L Metering Valve 0 10 PSI Gauge 1 8 Norprene Chemical Line Air Line Metering Pump 1 8 PE Chemical Tube Check Valve WATER MAZE WITH ANTI FOAM METERING PUMP F...

Page 42: ...42 WATERMAZE SERIES OPERATOR S MANUAL WB 8 913 984 0 L AIR LINE ASSEMBLY WB 50 120 EXPLODED VIEW 1 10 18 7 18 6 2 3 4 5 16 6 19 20 9 18 8 20 11 18 15 6 6 7 18 12 17 18 8 6 13 6 9 18 14...

Page 43: ...p CPVC 80 GF 2 8 8 706 435 0 Tee 2 Slip x Slip x Slip CPVC 80 2 9 8 706 380 0 Elbow 2 S x S XPVC 80 45 2 10 8 706 406 0 Bushing 1 1 2 x 1 2 SPG x FT PVC 80 Spears Only 1 11 8 707 361 0 Valve 1 1 2 S P...

Page 44: ...8 913 984 0 L GAS TRAIN ASSEMBLY WB 50 EXPLODED VIEW 9 37 29 31 25 8 36 36 32 8 39 37 27 9 29 37 33 34 20 33 29 26 23 38 12 16 11 29 28 27 6 42 37 14 15 15 10 13 12 11 16 8 15 30 37 8 17 18 19 41 15...

Page 45: ...ing 1 20 8 706 114 0 Nipple 3 4 x 25 Black 2 21 8 718 167 0 Orifice 3 4 SBO D 7 Metering 1 8 718 169 0 Orifice 3 4 SBO C 3 Metering LP Option 1 22 8 706 110 0 Nipple 3 4 x 8 STD Black 3 23 8 718 182 0...

Page 46: ...46 WATERMAZE SERIES OPERATOR S MANUAL WB 8 913 984 0 L GAS TRAIN ASSEMBLY WB 120 For Details See WB 50 Gas Train Assy Illus For Details See WB 120 Gas Train Assy Exploded View...

Page 47: ...90 14 9 8 706 225 0 Cross 3 4 Black Pipe FIPT 2 10 8 706 183 0 Elbow 1 Street Black 90 4 11 8 706 112 0 Nipple 3 4 x 11 Std Black 1 12 8 718 179 0 Switch Gas Air Pressure GAO A4 4 6 6 ITEM PART NO DE...

Page 48: ...pump rollers to a vertical position 5 Lift the inlet fitting out of the housing 6 Pull the tube out while rotating the pump rollers clockwise 7 Remove the outlet fitting 8 Install the inlet fitting fo...

Page 49: ...7 8 45 gpd Sekokem 1 2 8 750 963 0 Tube Squeeze Sekokem PR 7 8 45 gpd 1 3 8 749 860 0 Check Valve PVC 1 4 8 749 857 0 Tubing 1 4 PE Black AR 5 8 749 863 0 Strainer w welght 1 6 8 711 737 0 Tubing 1 8...

Page 50: ...ncluded Tubing Squeeze Tubing Assy Installed Check Valve 1 8 MNPT Strainer w Ceramic weight Suction 1 4 Polyethylene Tubing Discharge 1 8 ID Norprene Tubing Electrical Rating 20 265V 50 60Hz Materials...

Page 51: ...BC181 Stop Nut 1 3 15 AJ102FR Impeller 1 4 15 AB136D Square Key 1 5 15 AJ109 Shim Spacer s 1 7 15 AJ103FQ Housing 1 8 15 AJ106FR Muffler Box 1 9 15 AJ113FQ Spring 1 10A 8 705 471 0 Foam 6 11 15 AJ106...

Page 52: ...is illuminated Clean dirt or moisture from scanner BURNER SHUTS DOWN DURING NORMAL OPERATIONS UV scanner failure Check electrical connection Replace if necessary Loss of air pressure See TROUBLESHOOTI...

Page 53: ...ON EXCESS VIBRATION Impeller damaged or contaminated by foreign material Replace or clean impeller install adequate filtration ABNORMAL SOUND Motor bearing failed impeller rubbing against cover or hou...

Page 54: ...ten nut AIR PUMP BLOWS AIR OUT MAIN EXHAUST WHEN STALLED ON EITHER STROKE Check U cups on spool in major valve Replace if needed Check valve plate and insert for wear Replace if needed Check sleeve an...

Page 55: ...227 120 454 FUEL USAGE BTU 570 956 1 146 912 FUEL SUPPLY Natural or LP gas 2 psig 1 NPT connection 1 5 NPT VENT STACK IN CM 10 25 12 31 TANK CAPACITY GAL L 86 326 182 689 POWER SUPPLY 220V 1PH 220V 1...

Page 56: ...L WATER MAZE SERVICE LOG All entries will be recorded in hours on the machine at time of cleaning UV Scanner Cleaned Ignition Plug Inspected Clean 20 Mesh Waste Water Screen Sludge Removal 3 Point Lev...

Page 57: ...u must return the product to your Authorized WATER MAZE Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify your...

Page 58: ...Form 8 913 984 0 L Printed in U S A...

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