Water Maze HBG-15 Operator'S Manual Download Page 3

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CONTENTS

HBG • 8.913-990.0-K

HBG Air Defoamer Option Parts List ........................................................................................... 33

HBG Electric Auto Fill Exploded View .......................................................................................... 34

HBG Electric Auto Fill Exploded View Parts List .......................................................................... 35

HBG Electric Auto Fill Anti-Foam Kit Exploded View ................................................................... 36

HBG Electric Auto Fill Anti-Foam Kit Exploded View Parts List ................................................... 37

HBG Oil Skimmer Option Exploded View .................................................................................... 38

HBG Oil Skimmer Option Exploded View Parts List .................................................................... 39

Replacing Pump Head Tubing ..................................................................................................... 40

Anti-Foam Metering Pump ........................................................................................................... 41

Burner Assembly HBG-15 #P250AFEP........................................................................................42

Burner Assembly HBG-30 #HSG400 & Parts List .................................................................. 43-44

Gas Train Assembly and Parts List .............................................................................................. 44

Troubleshooting ...................................................................................................................... 45-46

HBG Cost Formulas ..................................................................................................................... 47

Specifi cations ............................................................................................................................... 47

Preventative Maintenance ........................................................................................................... 48

Warranty ...................................................................................................................................... 49

Summary of Contents for HBG-15

Page 1: ...OPERATOR S MANUAL HBG HBG 15 HBG 30 For technical assistance or the Water Maze Dealer nearest you visit our web page at www wmaze com 8 913 990 0 K 10 13 20 LISTED 89139900 1...

Page 2: ...essure Test 8 9 Pre Start Checklist 10 Alarm Strobe Light Installation Instructions 10 Operating Instructions 11 Setting High Limit Control 12 Maintenance 12 13 HBG Fuel and Air Settings 13 Auto Fill...

Page 3: ...ic Auto Fill Anti Foam Kit Exploded View Parts List 37 HBG Oil Skimmer Option Exploded View 38 HBG Oil Skimmer Option Exploded View Parts List 39 Replacing Pump Head Tubing 40 Anti Foam Metering Pump...

Page 4: ...information available at time of printing WATER MAZE reserves the right to make changes at any time without incurring any obligation Owner User Responsibility The owner and or user must have an under...

Page 5: ...al shock hazard Do not ground to a gas supply line To avoid dangerous or fatal electrical shock disconnect the power to the equipment before working on any elec trical connection or making any repairs...

Page 6: ...all times Protect machine from damaging environments such as wind rain sun and freezing temperatures CAUTION For natural gas air ventilation should be located near the ceiling For liquid propane air...

Page 7: ...t Assy Auto Fill Inlet Auto Fill Inlet Exhaust Fan 30 817 Float Assy Burner Assy COMPONENT IDENTIFICATION HBG 15 TOP HBG 30 BOTTOM Alarm Strobe Must be installed for proper machine operation Control P...

Page 8: ...foot test dial for 5 minutes for any movement or by soaping each pipe connection and watching for bubbles If a leak is found make the necessary repairs and repeat the above test Defective pipes or fit...

Page 9: ...kage may result in damage to the HBG electrical systems All stack installations must be performed only by qualified personnel The top of the exhaust stack should be sufficiently high above the roof fo...

Page 10: ...THE HBG Figure 1 W B 120V Field Wiring PRE START CHECK LIST YES NO Has gas supply been inspected by an authorized contractor to meet local codes Has air supply hose been connected and adjusted Is mach...

Page 11: ...d from the down to the up position the timer will initiate timing for 10 seconds before the burner is initiated The ignition process is as follows A Trial for pilot ignition The flame module checks th...

Page 12: ...h to trip not allowing the burner or pump to operate Remove the sludge refill the tank and restart the machine WARNING Allowing sludge to build up on the inside floor of the HBG can cause warpage to t...

Page 13: ...ontrol switches which control the fill pump The lower level switch turns the pump on As the water level raises the upper level switch turns the pump off The evaporator then evapo rates the water which...

Page 14: ...be switched to the down OFF position This will allow for reprogramming Slide batch counter back into its holder 2 Press button until LED screen in green shows 02 Push the or button until the new batc...

Page 15: ...ow complete NOTE Programming cannot be performed if dip switch 7 in the up ON position If adjustment to the batch cycle count value is to be reprogrammed dip switch 7 needs to be in the down OFF posit...

Page 16: ...I 1 C2 ASn bAtch OPEr 2 1 Ac PrS L n n PrESEt Customer batch cycle value PrESEt Customer batch cycle value PrESEt 999999 PltrAc no Ac Out L L L OutrES 0 01SEC OutPut 1t 0 10 OutPut 2t 0 10 OutPut 3t...

Page 17: ...0 K INSTALLATION DIMENSIONS HBG 15 HBG 30 29 to Power Supply 85 1 2 51 75 10 Dia Exhaust Stack HBG 15 85 1 2 21 1 4 23 1 4 6 Dia Exhaust Stack 69 15 To Pump 3 1 2 To Gas Supply 42 HBG 30 14 1 2 to Pu...

Page 18: ...6 4 3 20 42 21 22 24 8 9 45 10 16 44 13 34 2 43 35 1 16 17 10 40 39 15 27 62 57 41 11 56 38 61 10 12 29 48 59 For Detail See Control Panel For Detail See Float Box Illus 14 For Detail See Air Defoame...

Page 19: ...BG EVAPORATOR OPERATOR S MANUAL 19 HBG 8 913 990 0 K EXPLODED VIEW RIGHT SIDE HBG 15 50 54 51 10 16 55 16 10 55 52 26 16 14 49 30 33 32 31 53 19 25 67 60 19 10 38 37 59 28 Reversed View of Label 46 27...

Page 20: ...ater Maze Logo 1 19 9 800 006 0 Label Hot Caliente 2 20 8 900 584 0 Label Steam Warning 1 21 8 913 176 0 Support Lid Lock HBG 1 ITEM PART NO DESCRIPTION QTY 22 8 718 785 0 Bolt 3 8 x 3 8 x 3 8 SCKT 2...

Page 21: ...on Blanket No Foil 1 2 x 24 sq ft 6 56 8 718 942 0 Screw 12 x 3 4 TEK 6 57 8 706 246 0 Plug 1 4 Allen Countersunk 1 58 8 706 254 0 Plug 1 Black Hex Head 1 59 9 802 696 0 Nut 10 32 NF ST ST KEPS 16 60...

Page 22: ...33 5 34 For Detail See Float Box Illus 7 8 10 9 For Detail See Control Panel Illus 4 7 31 31 30 36 38 47 49 40 39 43 43 37 29 41 39 40 54 42 1 35 44 35 44 51 29 43 31 52 2 45 43 For Detail See Defoame...

Page 23: ...ATOR S MANUAL 23 HBG 8 913 990 0 K EXPLODED VIEW RIGHT SIDE HBG 30 26 24 30 29 26 26 23 18 29 43 21 19 29 29 43 28 43 43 22 29 20 43 29 32 48 46 47 37 43 17 53 27 25 27 28 28 46 55 69 58 70 54 54 61 6...

Page 24: ...9 802 791 0 Nut Cage 10 32 x 16 Gauge 66 30 9 802 792 0 Nut Cage 3 8 x 12 Gauge 24 31 8 718 903 0 Nut Cage 5 16 x 12 Gauge 8 ITEM PART NO DESCRIPTION QTY 32 9 802 767 0 Screw 3 8 x 3 4 HH NC Whiz Loc...

Page 25: ...64 8 706 254 0 Plug 1 Black Hex Head 1 65 9 802 760 0 Screw 1 4 x 1 2 BH SOC 4 66 9 802 708 0 Screw 5 16 18 x 3 4 2 67 8 900 313 0 Label Assembled in USA 1 68 9 803 517 0 Washer 5 69 9 802 517 0 Conn...

Page 26: ...8 3 9 4 7 5 6 11 16 15 2 29 20 17 27 28 Reversed View Of Label 35 36 37 10 12 8 26 5 7 6 23 31 32 33 24 24 34 25 Note Rotate Switch Dial to Highest Setting To Control Panel Trim Dial to Fit Behind Sid...

Page 27: ...0 Light Blue 125V 1 20 9 803 540 0 Light Blue 14V 1 21 8 716 409 0 Light Blue 125V 2 CONTROL PANEL HBG 15 HBG 30 Parts List ITEM PART NO DESCRIPTION QTY 22 9 802 491 0 Block Terminal 8 Pole 1 23 8 71...

Page 28: ...EVAPORATOR OPERATOR S MANUAL HBG 8 913 990 0 K FLOAT ASSEMBLY EXPLODED VIEW 1 2 2 4 6 5 7 8 9 10 Tank Lid Float Float 12 11 2 Auto Fill Option 3 22 18 19 21 15 16 14 13 Standard 10 18 19 20 21 23 17...

Page 29: ...Float Free 1 10 8 913 259 0 Float Rod Long 1 11 8 712 132 0 Float 3 1 2 Ball Steel 316SS 1 12 8 716 294 0 Switch Liquid Level M 500 1 13 8 718 978 0 Washer 1 4 Split Ring Lock SS 1 14 9 802 760 0 Scr...

Page 30: ...0 0 K 14 6 17 36 8 33 10 12 11 12 11 19 18 11 13 7 9 1 2 3 15 4 17 16 5 19 HBG OPTIONS AIR AUTO FILL EXPLODED VIEW Reversed View of Tank Sensor Assembly 38 32 21 22 43 23 24 42 16 26 27 39 45 30 29 23...

Page 31: ...Hose 1 4 Push on 2 66 ft 21 6 390 126 0 Clamp Hose 46 54 ST 2 22 8 706 958 0 Barb Hose 1 4 Barb x 1 4 Pipe 2 23 8 706 827 0 Elbow 1 4 Street 2 24 8 716 691 0 Valve Solenoid Parker 1 25 8 706 910 0 Bus...

Page 32: ...PLODED VIEW Anti Foam Metering Pump Exterior View of Defoamer Assy Reversed View of Tank Sensor Foam Injector Interior View of Spray Assy Enlarged 1 10 22 15 16 27 6 11 4 7 19 14 20 31 23 21 2 36 3 9...

Page 33: ...r w Filter 1 4 Ga 1 17 8 706 777 0 Nipple 1 4 Close 1 18 8 705 971 0 Nipple 1 4 Close 304 Stainless 1 19 8 716 413 0 Pressure Switch Barksdale 1 20 8 716 427 0 Boot Red Tri Delta Switches 1 ITEM PART...

Page 34: ...34 HBG EVAPORATOR OPERATOR S MANUAL HBG 8 913 990 0 K HBG ELECTRIC AUTO FILL EXPLODED VIEW 1 2 3 4 5 6 9 10 11 10 24 23 22 23 24 9 12 18 17 15 15 14 16 21 8 13 7 19 8 7 20...

Page 35: ...x 3 4 Pipe 2 10 9 802 152 0 Swivel 3 4 SAE Fem Push on 2 11 9 802 261 0 Hose 3 4 Push on 1 33 ft 12 8 706 929 0 Bushing 1 x 3 4 Barstock 1 13 8 715 382 0 Pump 1 2 HP 115 230V 5 Cyclone 1 14 8 706 930...

Page 36: ...G EVAPORATOR OPERATOR S MANUAL HBG 8 913 990 0 K HBG ELECTRIC AUTO FILL ANTI FOAM KIT EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 10 31 33 29 24 23 22 18 17 15 26 27 15 15 14 19 16 24 23 9 12 8 7 13 20 21 3...

Page 37: ...5 230V 5 Cyclone 1 14 8 706 930 0 Bushing 1 1 4 x 3 4 Brass 1 15 8 706 799 0 Nipple 3 4 Close 3 16 8 709 179 0 Strainer 3 4 x 20 Mesh 1 17 8 706 970 0 Swivel 3 4 Fem HS x 3 4 Fem 1 18 9 804 016 0 Filt...

Page 38: ...RATOR OPERATOR S MANUAL HBG 8 913 990 0 K HBG OPTIONS OIL SKIMMER ASSEMBLY 8 903 741 0 EXPLODED VIEW 16 15 5 17 15 21 13 12 7 23 6 15 15 8 15 17 17 10 11 4 18 23 2 14 1 3 15 28 25 18 24 27 26 22 18 19...

Page 39: ...38 0 Bolt 5 16 x 3 1 2 NC 1 15 8 718 813 0 Screw 10 32 x 1 2 BHSOC 316SS 13 16 8 731 131 0 Bolt 1 4 20 x 1 3 4 NC Tap SS 1 HBG OPTIONS OIL SKIMMER PARTS LIST ITEM PART NO DESCRIPTION QTY 17 8 718 753...

Page 40: ...pump rollers to a vertical position 5 Lift the inlet fitting out of the housing 6 Pull the tube out while rotating the pump rollers clockwise 7 Remove the outlet fitting 8 Install the inlet fitting fo...

Page 41: ...8 45 gpd Sekokem 1 2 8 750 963 0 Tube Squeeze Sekokem PR 7 8 45 gpd 1 3 8 749 860 0 Check Valve PVC 1 4 8 749 857 0 Tubing 1 4 PE Black AR 5 8 749 863 0 Strainer w welght 1 6 8 711 737 0 Tubing 1 8 I...

Page 42: ...ner Pilot 10 8 717 897 0 Pilot Shield 11 100428 Gasket 8 717 736 0 Gasket LP 12 21756 011 Flange Adjustable 13 600748 Flame Retention Assembly 14 8 717 989 0 Flame Spreader Assembly 15 61840 Flame Spr...

Page 43: ...HBG EVAPORATOR OPERATOR S MANUAL 43 HBG 8 913 990 0 K Burner Assembly HBG 30 MODEL HSG 400 PART 8 717 100 0 09 2 50 06 08 75 80 Sensor and Electrode Alignment REF 1 25...

Page 44: ...nsformer 14 8 718 000 0 Relay 15 8 718 006 0 Primary Control Burner Assembly PARTS LIST MODEL HSG 400 ITEM PART NO DESCRIPTION 16 100377 002 Off Cycle Indicator 17 8 718 008 0 Ignition Wire 18 62473 0...

Page 45: ...t and reset thermostat Relay or transformer defective Test and replace Motor burned out Replace Improper wiring Check all connections Manual reset high temperature switch is tripped Scrape and clean f...

Page 46: ...n intake manifold If loose retighten Check o rings between intake manifold and fluid caps Replace o rings if worn Check tightness of diaphragm nut Tighten nut AIR PUMP BLOWS AIR OUT MAIN EXHAUST WHENS...

Page 47: ...ty Cost Cost per Gal Volts x Amps x Cost of Kilowatt Hour 1000 x HBG Evaporation Rate Example for HBG 15 180 000 BTU Hr 40 Therm 120 Volts 3 Amps 6 KWH Gas Cost Gal 180 000 x 40 5 5 Gal 100 000 x 13 E...

Page 48: ...erving the performance of your equipment Contact your Landa dealer for maintenance Regular preventative maintenance will add many hours to the life of your machine Perform maintenance more often under...

Page 49: ...ZE you must return the product to your Authorized WATER MAZE Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify...

Page 50: ...HBG 8 913 990 0 Printed in U S A...

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