WÄRTSILÄ BAX 4647E Operating Manual Download Page 35

 

Wärtsilä JOVYSTAR 

– DELTA   40 – 150kVA                 BAX 4647E                                   - 35 - 

 

Fault signal 

Description 

Fault correction 

A10 

BATTERY FAULT 

Test of the battery has failed (see A11 Battery test). 

In case of this alarm check the battery (connection, status of 
the cells, voltage and so on). After you have solved the 
problem you must go in the special menu and reset the UPS 
to clear the alarm. 

A11 

BATTERY IN TEST 

Battery test is in progress. The test is performed by 
reducing the rectifier DC voltage and discharging the 
battery. The battery voltage is being measured during this 
test. Possible results are: Battery OK or Battery fault 

Look-out for the test result. 

A12 

PLL FAULT 

Internal Phase-Locked-Loop has failed. 

Call the JOVYATLAS-service department. 

A13 

INVERTER OUT TOL 

Inverter output voltage is out of tolerances. This is also 
true during inverter off. 

If the inverter is off check for the other alarms as A4 thermal 
image, A23 EPO bus to understand why the inverter has 
been switched off. 

A14 

OVERLOAD 

UPS load > 100% of nominal power. The output amme-
ters measure the output current. The alarm becomes 
active in case of exceeding current and the thermal image 
protection (see A4 thermal image) starts to calculate the 
thermal pulse. 

Remove overload. 

A15 

BYPASS FAULT 

Emergency line is not available as bypass. The emergen-
cy line is checked by frequency,  RMS value and instan-
taneous value. 

Check if the emergency line is ok; check if the SBCB is 
closed and for the units which have protection fuses on the 
emergency line check that fuses. If the above points are 
correct and the alarm is still present, call the JOVYATLAS-
service department. 

A16 

BYPASS FEED LOAD 

Emergency line (bypass) is feeding the load. This is also 
true in case the inverter is off (check for the alarm A13 
Inverter out of tolerance). 

If the inverter is off check for the other alarms as A4 thermal 
image, A23 EPO bus to understand why the inverter has 
been switched off. This alarm can also come if there is the 
retransfer blocked condition (see A17 Retransfer blocked) or 
the bypass switch has been moved in bypass position (see 
A22 Bypass switch). The load can be temporary transferred 
to the bypass also in case of a short circuit (see A25 Short 
circuit). 

A17 

RETRANSFER BLOCK 

Load cannot be transferred back to inverter. This could 
happen due to heavy load steps (like starting motors, 
printers and so on) in a very short time. In this case as the 
current exceeds two times the nominal value, the short 
circuit monitor (see A25 Short circuit) transfers automati-
cally the load to bypass and after few seconds returns 
back to inverter operation. If this happens three times in 
one minute, the UPS blocks transferring the load. 

You can reset this condition by sending the command 
RESET or by making the reset of the UPS from the special 
menu. 

A18 

MANUAL BYP CLOSE 

Manual bypass circuit breaker MBCB is closed. This 
signal comes from the MBCB circuit breaker auxiliary 
contact. 

Check if the MBCB auxiliary contact is ok. If the auxiliary 
contact signal comes correctly to the I/S CL and the problem 
is still present, call the JOVYATLAS-service department. 

A19 

OCB OPEN 

Output circuit breaker OCB is open. This signal comes 
from the OCB circuit breaker auxiliary contact. 

Check if the OCB auxiliary contact is ok. If the auxiliary 
contact signal comes correctly to the I/S-CL and the problem 
is still present, call the JOVYATLAS-service department. 

A20 

OPTION 

It is possible to program this message customer suited. 

 

A21 

HIGH TEMPERATURE 

Thermal switch on the bridge heat sink has stopped the 
inverter. This protection works as follows: the thermal 
switch on the inverter bridge heat sink is normally closed. 
As the temperature exceeds 80°C the thermal switch 
opens, which in turn stops the inverter. 

Check the temperature of the heat sink and check if the fans 
are correctly working. Check also environmental temperature 
and the load conditions. Check the alarm history and search 
for alarms like A14 Overload, A4 Thermal image. 
Check the thermal contacts if they are closed. If not check 
which thermal switch is open and substitute it; otherwise 
contact the JOVYATLAS-service department. 

A22 

BYPASS SWITCH 

The UPS is equipped with a bypass-service-switch which 
forces the load to bypass. If this switch is in the Bypass 
position the alarm A22 is active and the load is trans-
ferred to bypass. 

Check if the bypass switch is in Normal position. If not move 
the switch in this position. 
If the switch is in Normal position but the alarm is still pre-
sent, check the switch. If it is ok, call the JOVYATLAS-
service department. 

A23 

EPO BUS 

The UPS is equipped with an emergency push-button or 
terminals which stops the systems electronically (both the 
inverter and the bypass off). If this button is pressed the 
alarm A23 becomes active. 
 

 

CAUTION:  

This push button doesn’t insulate the UPS 
from the mains. Disconnect the UPS as 
indicated in the Manual Bypass procedure 
before start maintenance. 

 

Check if the button is pressed. If yes press it again and the 
UPS will restart. 
If the button is not pressed but the alarm is still present, 
check the push-button. If it is ok, call the JOVYATLAS-
service department. 

A24 

CURRENT STOP 

Current through the inverter bridge has exceeded the 
maximum limit. The hall effect ammeter TA1 transmits 
the inverter bridge current to the inverter control logic. 

Check if there is some IGBT or IGBT’s driver broken; check 
also all the power supplies on the control PCB’s. If all seems 
to be ok restart the unit and check the modulation on the 
IGBT’s. Otherwise substitute the broken components before 
to restart the unit as above explained. 
If the alarm condition happens again, call the JOVYATLAS-
service department. 

A25 

SHORT CIRCUIT 

Short circuit at the output of the inverter. If possible the 
load is automatically transferred to bypass.  

Check if the load is too high or there are heavy load steps 
(like starting motors, printers and so on). 
Check the alarm A24 Current stop is present. If so see the 
above point. Check also the inverter bridge (drivers and 
IGBT’s), the PS HV power supply and the hall effect amme-
ter. 
If the above points are correct, call the JOVYATLAS-service 
department. 

 

Summary of Contents for BAX 4647E

Page 1: ...Operating manual W rtsil JOVYSTAR DELTA 40 150kVA BAX 4647E...

Page 2: ...ntents of information with respect to technical data operation weights and dimensions This operating instruction comprises the current tech nical specification of the UPS at the time of publication Th...

Page 3: ...ant System Stop 18 4 5 Manual Bypass 18 4 6 Front Panel 20 5 Options 29 5 1 Temperature Compensation 29 5 2 Parallel Redundant System 29 5 3 Battery Symmetry Monitoring 30 5 4 Remote Operating Panel 3...

Page 4: ...inverter 100 to 125 for 10 min 125 to 150 for 1 min 150 to 199 for 100 ms Overload capability static bypass 150 steady 200 for 1 min 2000 for 1 cycle Short circuit current limitation 92 A 110 A 186 A...

Page 5: ...to 125 for 10 min 125 to 150 for 1 min 150 to 200 for 100 ms 150 kVA 100 to 125 for 2 min 30 s Overload capability static bypass 150 steady 200 for 1 min Short circuit current 232 A 290 A 290 A Short...

Page 6: ...qualified personnel may carry out the described work with suitable and intact tools equipment test equipment and materials Important instructions are highlighted by CAUTION ATTENTION NOTE and indented...

Page 7: ...s mentioned in this manual 2 2 Why Using A UPS The reliable power supply is one of the major issues when installing computer based process controlling systems The main reasons of all disturbances are...

Page 8: ...ied by the UPS making the user aware of this fact This true online concept guarantees great advantage to the user as it supplies clean continuously regulated power and guarantees a stabilized voltage...

Page 9: ...voltage of the mains into a DC voltage It uses a 6 pulse fully controlled thyristors bridge The rectifier is designed to supply both the inverter at full load and the battery at the maximum recharge c...

Page 10: ...s a solution of bypassing the UPS by itself supplying the load directly by the mains in case of maintenance or serious failure ATTENTION The sequence of switching to bypass must be carried out with re...

Page 11: ...Mains Failure The inverter is supplied by the battery for the autonomy time specified by the battery The load is supplied directly by the inverter via the static switch Rectifier or mains failure 2 3...

Page 12: ...at it is protected from dust 3 2 Transport Before positioning the UPS in order to avoid risks of turnover it is recommended to move the system only while mount ed on the wood pallet Before the positio...

Page 13: ...recommended to use a shielded cable between UPS and the load In accordance to EN 62040 1 a mains feed back protection has to be provided for the UPS preventing a current flow from the output of the UP...

Page 14: ...ifier 3 x 80 3 x 125 3 x 160 3 x 200 3 x 250 3 x 315 Bypass 3 x 160 3 x 200 3 x 315 Input cables mm Rectifier 4 x 35 4 x 70 4 x 95 4 x 120 4 x 120 4 x 150 Bypass 4 x 95 4 x 120 4 x 150 Output cables m...

Page 15: ...ANT A battery must be maintained periodically Observe the instruction manual of the battery manufacturer It will be found in the annex of this manual WARNING After switching off the UPS please remove...

Page 16: ...il JOVYSTAR DELTA 40 150kVA BAX 4647E 16 3 3 2 2 Battery Connection in Internal Battery Shelf Battery connection in internal battery shelf BOTTOM BATTERY DRAWER NO TOP TO BCB REAR FRONT B B 1 2 3 4 5...

Page 17: ...tery a fuse circuit breaker will be mounted externally instead of BCB Procedure Close RCB and wait until display is coming up Follow the instructions shown on the display to close the circuit breaker...

Page 18: ...onsult our service department or your dealer before using the manual bypass 4 5 1 Manual Bypass Single System Initiation ATTENTION We strongly point out that the load is not supplied with a secure pow...

Page 19: ...is active The service switch is set in bypass position Procedure Close the RCB Close the SBCB Close the BCB also external battery fuses Close the OCB Open the external manual bypass if available Open...

Page 20: ...e sequence correct Otherwise off LED 3 Lit up green Rectifier feeding correctly Lit up red Rectifier output voltage out of tolerance LED 4 Lit up green Battery OK Green flashing Battery discharging or...

Page 21: ...ENT XXX Ampere AUTONOMY XXX min AUTONOMY XXX NAME XXX kVA EXIT XXX YYY ZZZ Volt INVERTER VOLTAGE I XXX Hertz NVERTER FREQUENCY NAME XXX kVA AC DC AC DC VOLTAGE XXX Vdc NAME XXX kVA EXIT NAME XXX kVA E...

Page 22: ...It is accessed pressing the key pressing the keys or the other menu entries are made visible SPECIAL NAME xxx KVA MEASURES menu It is accessed pressing the key pressing the keys or the other menu ent...

Page 23: ...ed to between phase and neutral The structure is exactly the same for the 1ph systems but the values are of course single phase only 4 6 4 1 1 Output OUTPUT VOLTAGE Pressing the key the following para...

Page 24: ...is shown while the key leads to the previous display XXX YYY ZZZ Volt INVERTER FREQUENCY Pressing the key the following parameter is shown while the key leads to the previous display XX Hertz NAME xxx...

Page 25: ...he key leads to the previous display XXX NAME xxx KVA Pressing the key leads to the MEASURES menu screen pressing the key or the measured values are shown again EXIT 4 6 4 2 Alarms When selected this...

Page 26: ...the alarms and or status are shown again EXIT 4 6 4 2 2 History RET TO EXIT HISTORY Initially the most recent stored alarm is shown Pressing the key the next stored alarm is shown pressing the key ex...

Page 27: ...THERMAL IMAGE A5 AC DC CONV FAULT A6 INPUT WRONG SEQ A7 BCB OPEN S2 BATTERY OK A8 BATTERY DISCHARGE A9 BATTERY AUTON END A10 BATTERY FAULT A11 BATTERY IN TEST A12 PLL FAULT S5 INVERTER SYNCRON A13 INV...

Page 28: ...b menus are being displayed UPS TEST SPECIAL MENU BATTERY TEST This is used for a battery test It is accessed pressing the key pressing the keys or the other sub menus are being dis played BATTERY TES...

Page 29: ...f an internal failure in one of the UPS units The current sharing regulation circuitry controls the currents of the n units and therefore balances the currents to better than 10 under all load conditi...

Page 30: ...e of more than one ropes each rope must have is own monitoring module The following faults will be detected Asymmetrical voltage between the battery blocks in a row e g a defective battery cell within...

Page 31: ...nication with the UPS of JOVYATLAS Interface COM2 is for configuration purposes for connection of an additional special modem or for MODBUS applications i CHARACTERISTICS 32 Bit RISC processor 8MB RAM...

Page 32: ...Maintenance work must sometimes be performed when the UPS is connected to the power supply Always observe the safety regulations and secure the work area The following maintenance work must be perfor...

Page 33: ...evel must be inspected If it has reached its lower level the battery must be refilled with distilled water according to DIN 43530 part 4 The battery must be kept clean and dry in order to prevent leak...

Page 34: ...signal Description Fault correction A1 MAINS FAULT No power at the input of the UPS Check the input power and fuses If the above point is correct and the alarm is still present contact the JOVYATLAS...

Page 35: ...ry contact signal comes correctly to the I S CL and the problem is still present call the JOVYATLAS service department A19 OCB OPEN Output circuit breaker OCB is open This signal comes from the OCB ci...

Page 36: ...e department will be pleased to send you a complete spare part list for your UPS upon request Please contact the following address in this case or if you should have any questions or suggestions ATTEN...

Page 37: ...STATIC SWITCH FUSES 3 SBCB F4 F5 F6 X X FN200_ARNH00 STATIC SWITCH FUSES 3 SBCB F4 F5 F6 FN315URB INVERTER FUSES 1 FA9 X X FN315URB INVERTER FUSES 1 FA9 FA10 X X LEVEL 2 PB001 POWER SUPPLY HV 1 2A7 PS...

Page 38: ...D230V FAN 3 1A1 VL1 VL2 X X X X CA200U250V AC FILTER CAPACITORS 200 MF 250 V 1 2A2 Cr Cs Ct X X CA400U250V AC FILTER CAPACITORS 400 MF 250 V 1 2A2 Cr Cs Ct X X X X CA400U250V AC Filter capacitor 400 M...

Page 39: ...0 104 00 MZ3 Y00 104 01 MZ3 10 2 Circuit Diagrams C o n t e n t s D r a w i n g n o External battery cabinets Y89 010 00 SP3 10 3 Additional Wiring Diagrams C o n t e n t s D r a w i n g n o Charging...

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Page 48: ...Zustand Revision Datum Date Name Name Datum Date Name Name Gepr ft Chkd Norm Norm Ma stab Scale Zeichnungsnr DRAWING NO Auftragsnr ORDER No Benennung DESCRIPTION Blatt Page No of pages Blatt Dateinam...

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