WARRIOR Trojan 40PUS12 Assembly & Operating Instructions Download | Manualshive

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PORTABLE

ELECTRICAL WINCH

Warrior Trojan Portable Utility Winch

Assembly & Operating Instructions

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Summary of Contents for Trojan 40PUS12

Page 1: ...PORTABLE ELECTRICAL WINCH Warrior Trojan Portable Utility Winch Assembly Operating Instructions...

Page 2: ...W YOUR WINCH 2 SAFETY PRECAUTIONS 3 WINCH ASSEMBLY AND MOUNTING 4 WIRING DRAWING 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 8 MAINTENANCE 9 TROUBLE SHOOTING 9 WINCH ASSEMBLY DRAWING 1 0 W...

Page 3: ...out this manual you will find the following symbols for caution warning and danger Pay attention to these notes proceeded by these symbols as they are written for your safety Ultimately safe operation...

Page 4: ...hat you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety WARNING Do not substitute any strength grade weaker than ISO...

Page 5: ...s ALWAYS USE THE HANDSAVER when guiding the wire rope in or out NEVER use the winch for lifting people or animals Your winch is not intended for overhead hoisting operations Maximum working load capa...

Page 6: ...THE WINCH TO HOLD LOADS IN PLACE Use other means of securing loads such as tie down straps ALWAYS USE ONLY FACTORY APPROVED SWITCHES REMOTE CONTROLS AND ACCESSORIES NEVER MACHINE OR WELD ANY PARTS OF...

Page 7: ...imum of 1 4 6mm mounting plate thickness should be used Be certain that the structure used for mounting will resist the winching loads When using the four 4 bolt mounting arrangement the winch s wire...

Page 8: ...wered back onto the drum WARNING WHEN USING THE 2 BOLT MOUNTING OPTION DO NOT USE THE FRONT SHACKLE HOLE TO DOUBLE LINE THE PULL BACK TO THE WINCH BASEPLATE IF DOUBLE LINING WITH THE PULLEY BLOCK ALWA...

Page 9: ...ng connections WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Using the hand saver tool Grab the cable assembly and pull the cable to the desired...

Page 10: ...ble connected to the drum Insert the end of the new rope and secure the screw M6x8 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from...

Page 11: ...n in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check...

Page 12: ...10 WINCH ASSEMBLY DRAWING...

Page 13: ...Gasket 20 TB400018 1 Hexagonal Shaft 21 TB400019 1 Gear Ring 22 TB400300 1 Gear Carrier Assembly Output 23 TB400400 1 Gear Carrier Assembly Intermediate 24 TB400500 1 Gear Carrier Assembly Input 25 TB...

Page 14: ...l dimensions L W H 19 9 12 0 7 6 506mm 304 5mm 192 2mm Net weight Ibs kgs Wire rope Synthetic rope 45 2lbs 20 5kgs 41 9lbs 19kgs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min...

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