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1.

 

To prevent fire 

Never add fuel to the fuel tank whilst the engine is running. Wipe away any spilt fuel 
or oil with a clean cloth before operating. Keep explosives and any other flammable 
products away from the machine at all times. 
 
-To prevent fire and to provide adequate ventilation, keep the generator at least    
one metre away from buildings and other equipment during operation. 
- Operate the generator on level ground. 
- Do not place the generator indoors whilst the engine is still hot.  
 

2.

 

To prevent inhaling exhaust fumes 

Exhaust gas contains poisonous carbon monoxide which is harmful to health and can 
kill. For this reason, never use the generator in a closed area or areas with poor 
ventilation.  
 

3.

 

To prevent burns

 

The muffler and the engine body becomes very hot whilst the engine is running or 
just after running. To prevent any burns, do not touch these parts during these 
times. 
 

4.

 

Electric Shocks, Short Circuits 

To avoid electric shocks or short circuits, do not touch the generator if your hands 
are wet. This generator is not waterproof and should not be used in an area which is 
exposed to rain, snow or water sprays. The use of this generator in a wet place can 
cause short circuits and electric shocks during operation. 
 
- The generator should be grounded to prevent electric shocks from faulty 
appliances. Connect a length of heavy cable between the generator's ground 
terminal and the and an external ground source.  
 
- Do not connect tools or other appliances to the generator before it has been 
started. If equipment is connected starting the generator may cause sudden 
movements of the equipment, resulting in accidents or injuries. It may also damage 
the alternator. 

Summary of Contents for DG6700

Page 1: ...DG6700 DIESEL GENERATOR OWNERS MANUAL BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY...

Page 2: ......

Page 3: ...ollow these warnings properly can result in property damage serious injury or death Read all labels and this user s manual before operating this generator Only operate this machine is well ventilated...

Page 4: ...the engine body becomes very hot whilst the engine is running or just after running To prevent any burns do not touch these parts during these times 4 Electric Shocks Short Circuits To avoid electric...

Page 5: ...up to 3 times the rated wattage to start Do not exceed the specified current limit of any socket Do not connect the generator to a household circuit of a house or building unless it is through a main...

Page 6: ...for Starting 7 4 Starting the Generator 10 5 Operating the Generator 11 6 Load 12 7 Stopping the Generator 13 8 Periodic Checks and Service 14 9 Long term Storage 17 10 Troubleshooting and Remedy 18...

Page 7: ...AND DATA Model D Generator Rated Frequency Hz 50 Max Power KW kVA 5 6 Voltage AC V 1 W Engine speed r min 3 00 DC Output 12v Run time hour E Engine Model E Weight kg 1 Dimensions LxWxH mm 910 x 5 x 7...

Page 8: ...cap is securely closed after refuelling Take care not to spill fuel when refuelling If any fuel is spilled make sure the area is clean and dry before starting the engine 3 2 Check and Refill the Engin...

Page 9: ...hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases s...

Page 10: ...abinet door for daily inspection Turn the lever counter clockwise and raise the door 2 Loosen the bolt of the air cleaner cover to check the air cleaner 3 6 Break in Period Operation The first 20 hour...

Page 11: ...3 Turn the starting key clockwise to the START position Remove your hand from the key as soon as the engine starts If the engine does not start after 10 seconds wait 15 seconds before trying again If...

Page 12: ...battery 3 If the battery voltage is too low it will require charging before use 4 Keep the battery in a cool dry place It is important to clean the battery every three months and charge every six mont...

Page 13: ...me to fully cool down Never refuel the fuel tank whilst the engine is still running 6 LOAD Do not start 2 or more appliances simultaneously start them one by one Do not use floodlights together with o...

Page 14: ...ry in a well ventilated area Before charging remove the cap from each cell of the battery and ensure the electolyte level is correct Stop charging if the electrolyte temperature exceeds 45 C 6 3 Elect...

Page 15: ...stop the engine with the decompression lever Do not stop the generator when under load Serious damage to the alternator and the AVR may occur 8 PERIODIC CHECKS AND SERVICE Periodic checks and service...

Page 16: ...Yes Replace if necessary Adjust clearance of intake exhaust valves Yes First Time Yes Grind intake exhaust valves Yes Replace piston rings Yes Check battery condition Yes Check carbon brushes and sli...

Page 17: ...nce 1 Adjust the clearance of the intake exhaust valves 2 Grind the intake exhaust valves 3 Replace the piston rings 4 Check injector nozzle All of these operations require special tools contact us fo...

Page 18: ...t smoke or allow flames or sparks near the battery especially during charging 8 8 Check the alternator carbon brushes and slip rings Check the generators carbon brushes and slip rings regularly Readju...

Page 19: ...fied oil level should be to the upper level The injector is full of carbon Clean the injector The starter motor turns too slowly Check battery charge and 12v connections replace starter motor The batt...

Page 20: ......

Page 21: ...21 12 Service Record Sheet Date Hours Maintenance undertaken Name...

Page 22: ...22 13 Notes...

Page 23: ...defects only not wear and tear The following are not covered under warranty Damage caused by improper use dropping wrongly adjusting or failing to follow the operating and service requirements e g lac...

Page 24: ...R TECH DEPARTMENT Warrior Generators Unit 27 Salisbury Road Haydock Industrial Estate St Helens WA11 9XG United Kingdom Tel 44 0 1942 528271 For any technical or faults please contact warrior direct o...

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