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13 

 

- Do not loosen or readjust either the engine speed limiting bolt or the fuel injection limiting 
bolt as this will cause the performance of the generator to be affected. 

5.2 Checks during the running of the generator 

1.

 

Check that there is no abnormal sound or vibration. 

2.

 

Check that the engine is running smoothly without mis-fire.  

3.

 

Check the colour of the exhaust- Is it too black or white? 

4.

 

Check that there are no oil or fuel leaks. 

If you notice any of the above, stop the engine and find the fault. Please contact Genpower 
for assistance if required. 

 

- If the engine has been running, the muffler will become very hot. Be careful not to touch 
the muffler until it has had time to fully cool down. 

- Never refuel the fuel tank whilst the engine is still running. 

6. LOAD 

 

- Do not start 2 or more appliances simultaneously- start them one by one. 

- Do not use floodlights together with other appliances 

6.1  

230v AC Use 

1.

 

After switching ON the main breaker switch, check the voltmeter reading. The 
voltmeter should point to 230v ± 5% (50Hz) for single-phase and 400v ± 5% for three 
phase generators, the load can now be applied. 

Connect the equipment to the generator in correct order. Connect the loads with the largest 
motor first, then the smaller items. If the generator is overloaded the main breaker will trip. 
- Reset the breaker trip switch and reduce the electrical load on the circuit. Wait a few 
minutes before resuming operation. 

 

6.2  12v DC Use 

1.

 

DC terminals are only for charging 12V batteries. 

2.

 

Set the main AC breaker switch to the 'OFF' position whilst charging.  

Summary of Contents for DG6700

Page 1: ...DG6700 DIESEL GENERATOR OWNERS MANUAL BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY...

Page 2: ......

Page 3: ...ollow these warnings properly can result in property damage serious injury or death Read all labels and this user s manual before operating this generator Only operate this machine is well ventilated...

Page 4: ...the engine body becomes very hot whilst the engine is running or just after running To prevent any burns do not touch these parts during these times 4 Electric Shocks Short Circuits To avoid electric...

Page 5: ...up to 3 times the rated wattage to start Do not exceed the specified current limit of any socket Do not connect the generator to a household circuit of a house or building unless it is through a main...

Page 6: ...for Starting 7 4 Starting the Generator 10 5 Operating the Generator 11 6 Load 12 7 Stopping the Generator 13 8 Periodic Checks and Service 14 9 Long term Storage 17 10 Troubleshooting and Remedy 18...

Page 7: ...AND DATA Model D Generator Rated Frequency Hz 50 Max Power KW kVA 5 6 Voltage AC V 1 W Engine speed r min 3 00 DC Output 12v Run time hour E Engine Model E Weight kg 1 Dimensions LxWxH mm 910 x 5 x 7...

Page 8: ...cap is securely closed after refuelling Take care not to spill fuel when refuelling If any fuel is spilled make sure the area is clean and dry before starting the engine 3 2 Check and Refill the Engin...

Page 9: ...hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases s...

Page 10: ...abinet door for daily inspection Turn the lever counter clockwise and raise the door 2 Loosen the bolt of the air cleaner cover to check the air cleaner 3 6 Break in Period Operation The first 20 hour...

Page 11: ...3 Turn the starting key clockwise to the START position Remove your hand from the key as soon as the engine starts If the engine does not start after 10 seconds wait 15 seconds before trying again If...

Page 12: ...battery 3 If the battery voltage is too low it will require charging before use 4 Keep the battery in a cool dry place It is important to clean the battery every three months and charge every six mont...

Page 13: ...me to fully cool down Never refuel the fuel tank whilst the engine is still running 6 LOAD Do not start 2 or more appliances simultaneously start them one by one Do not use floodlights together with o...

Page 14: ...ry in a well ventilated area Before charging remove the cap from each cell of the battery and ensure the electolyte level is correct Stop charging if the electrolyte temperature exceeds 45 C 6 3 Elect...

Page 15: ...stop the engine with the decompression lever Do not stop the generator when under load Serious damage to the alternator and the AVR may occur 8 PERIODIC CHECKS AND SERVICE Periodic checks and service...

Page 16: ...Yes Replace if necessary Adjust clearance of intake exhaust valves Yes First Time Yes Grind intake exhaust valves Yes Replace piston rings Yes Check battery condition Yes Check carbon brushes and sli...

Page 17: ...nce 1 Adjust the clearance of the intake exhaust valves 2 Grind the intake exhaust valves 3 Replace the piston rings 4 Check injector nozzle All of these operations require special tools contact us fo...

Page 18: ...t smoke or allow flames or sparks near the battery especially during charging 8 8 Check the alternator carbon brushes and slip rings Check the generators carbon brushes and slip rings regularly Readju...

Page 19: ...fied oil level should be to the upper level The injector is full of carbon Clean the injector The starter motor turns too slowly Check battery charge and 12v connections replace starter motor The batt...

Page 20: ......

Page 21: ...21 12 Service Record Sheet Date Hours Maintenance undertaken Name...

Page 22: ...22 13 Notes...

Page 23: ...defects only not wear and tear The following are not covered under warranty Damage caused by improper use dropping wrongly adjusting or failing to follow the operating and service requirements e g lac...

Page 24: ...R TECH DEPARTMENT Warrior Generators Unit 27 Salisbury Road Haydock Industrial Estate St Helens WA11 9XG United Kingdom Tel 44 0 1942 528271 For any technical or faults please contact warrior direct o...

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