WARRIOR DG6700 Owner'S Manual Download Page 1

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DG6700

DIESEL GENERATOR

OWNERS MANUAL

BEFORE OPERATING THIS EQUIPMENT

PLEASE READ THESE INSTRUCTIONS CAREFULLY

Summary of Contents for DG6700

Page 1: ...DG6700 DIESEL GENERATOR OWNERS MANUAL BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY...

Page 2: ......

Page 3: ...ollow these warnings properly can result in property damage serious injury or death Read all labels and this user s manual before operating this generator Only operate this machine is well ventilated...

Page 4: ...the engine body becomes very hot whilst the engine is running or just after running To prevent any burns do not touch these parts during these times 4 Electric Shocks Short Circuits To avoid electric...

Page 5: ...up to 3 times the rated wattage to start Do not exceed the specified current limit of any socket Do not connect the generator to a household circuit of a house or building unless it is through a main...

Page 6: ...for Starting 7 4 Starting the Generator 10 5 Operating the Generator 11 6 Load 12 7 Stopping the Generator 13 8 Periodic Checks and Service 14 9 Long term Storage 17 10 Troubleshooting and Remedy 18...

Page 7: ...AND DATA Model D Generator Rated Frequency Hz 50 Max Power KW kVA 5 6 Voltage AC V 1 W Engine speed r min 3 00 DC Output 12v Run time hour E Engine Model E Weight kg 1 Dimensions LxWxH mm 910 x 5 x 7...

Page 8: ...cap is securely closed after refuelling Take care not to spill fuel when refuelling If any fuel is spilled make sure the area is clean and dry before starting the engine 3 2 Check and Refill the Engin...

Page 9: ...hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases s...

Page 10: ...abinet door for daily inspection Turn the lever counter clockwise and raise the door 2 Loosen the bolt of the air cleaner cover to check the air cleaner 3 6 Break in Period Operation The first 20 hour...

Page 11: ...3 Turn the starting key clockwise to the START position Remove your hand from the key as soon as the engine starts If the engine does not start after 10 seconds wait 15 seconds before trying again If...

Page 12: ...battery 3 If the battery voltage is too low it will require charging before use 4 Keep the battery in a cool dry place It is important to clean the battery every three months and charge every six mont...

Page 13: ...me to fully cool down Never refuel the fuel tank whilst the engine is still running 6 LOAD Do not start 2 or more appliances simultaneously start them one by one Do not use floodlights together with o...

Page 14: ...ry in a well ventilated area Before charging remove the cap from each cell of the battery and ensure the electolyte level is correct Stop charging if the electrolyte temperature exceeds 45 C 6 3 Elect...

Page 15: ...stop the engine with the decompression lever Do not stop the generator when under load Serious damage to the alternator and the AVR may occur 8 PERIODIC CHECKS AND SERVICE Periodic checks and service...

Page 16: ...Yes Replace if necessary Adjust clearance of intake exhaust valves Yes First Time Yes Grind intake exhaust valves Yes Replace piston rings Yes Check battery condition Yes Check carbon brushes and sli...

Page 17: ...nce 1 Adjust the clearance of the intake exhaust valves 2 Grind the intake exhaust valves 3 Replace the piston rings 4 Check injector nozzle All of these operations require special tools contact us fo...

Page 18: ...t smoke or allow flames or sparks near the battery especially during charging 8 8 Check the alternator carbon brushes and slip rings Check the generators carbon brushes and slip rings regularly Readju...

Page 19: ...fied oil level should be to the upper level The injector is full of carbon Clean the injector The starter motor turns too slowly Check battery charge and 12v connections replace starter motor The batt...

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Page 21: ...21 12 Service Record Sheet Date Hours Maintenance undertaken Name...

Page 22: ...22 13 Notes...

Page 23: ...defects only not wear and tear The following are not covered under warranty Damage caused by improper use dropping wrongly adjusting or failing to follow the operating and service requirements e g lac...

Page 24: ...R TECH DEPARTMENT Warrior Generators Unit 27 Salisbury Road Haydock Industrial Estate St Helens WA11 9XG United Kingdom Tel 44 0 1942 528271 For any technical or faults please contact warrior direct o...