WARRIOR 260EHLW12 Assembly & Operating Instruction Download Page 5

 

SAFETY PRECAUTIONS  

Always Pay attention to the following instructions. Obvious 

mistakes in operation may result in personal injury or equipment 

damage.

 

WINCH ASSEMBLY AND MOUNTING 

1.  Your winch is designed with a bolt pattern that is standard in this class of lifting 

winch.      Many  winch  mounting  kits  (Sold  Separately)  are  available  that  utilize 

this  bolt  pattern  for  the  mounting  channels.    If  you  will  utilize  the  mounting 

channel you must ENSURE that it is mounted on a flat surface so that the three 

major  sections  (motor,  drum  and  gear  housing)  are  properly  aligned.    Proper 

alignment of the lifting winch will allow even distribution of the full rated load. 

2.  Pull  out  a  few  inches  of  cable  from  the  drum.    Now,  using  the  remaining  cap 

screws,  flat  washer,  lock  washer  and  nut  secure  the  hoist  to  the  mounting 

channel (Sold Separately) 

3.  Connect the battery and motor leads as the drawing above. Keep in mind that 

every type of winch is different each other.   

4.  Assemble  the  clevis  hook  to  the  cable.  Take  off  the  pin  from  the  clevis  hook, 

connect the clevis hook to the cable and mount the pin back to the clevis Hook. 

5.  Always use the hand saver (If Supplied) when free-spooling and re-spooling the 

wire rope. Using the  hand saver keeps your hands and fingers away from the 

rotating drum. 

6.  Check for proper drum rotation.  Pull out some cable from the drum.  Press the 

cable  out  button  on  the  remote  lead.    If  the  drum  is  turning  in  the  correct 

direction releasing more cable then your connections are correct.  If the drum is 

turning and collecting more cable then the direction is incorrect and reverse the 

leads on the motor.  Repeat and check rotation. 

 
 
 
 

 

Summary of Contents for 260EHLW12

Page 1: ...ELECTRICAL HOIST 260EHLW12 260EHLW24 Assembly Operating Instruction ...

Page 2: ...TION 1 DANGER 2 HOIST ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 HOIST WORKING DEMONSTRATION 6 REPLACING THE WIRE ROPE 7 MAINTENANCE 7 TROUBLE SHOOTING 9 HOIST ASSEMBLY DRAWING 1 0 HOIST PARTS LIST 1 1 SPECIFICATION 1 2 ...

Page 3: ...e unsuitable rope if construction is weak strength or has any defects Pay attention to the earthing it provides a path of least resistance for electric current to reduce the risk of shock Check the winch for smooth operation without load before loading operation Make sure the wire rope is wound evenly on the first layer on the drum unwind if mixed crossed windings occur 1 The winch MUST never be u...

Page 4: ...auses of winch problems Low temperature below 10 C high temperature above 40 C or humidity above 90 conditions In heavy acid or salty conditions Cause malfunction of spare pares Exposed to rain or snow Cause rust or short circuit In a organic chemistry or explosive power conditions Cause explosion In a heavy general powder conditions Cause malfunction of performances ...

Page 5: ... remaining cap screws flat washer lock washer and nut secure the hoist to the mounting channel Sold Separately 3 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other 4 Assemble the clevis hook to the cable Take off the pin from the clevis hook connect the clevis hook to the cable and mount the pin back to the clevis Hook 5 Always us...

Page 6: ...ORKING DEMONSTRATION 1 Grab the cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review hoist safety warnings and precautions on page 2 3 before continuing 2 Insert the remote lead switch assembly plug into the control box socket 3 Test run winch is both forward and backwards directions each direc...

Page 7: ...rt the end of the new rope and secure the screw 3 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 4 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then steel cable must be wound onto the drum under a load of a light load WARNING Only replace the wire rope with the iden...

Page 8: ...r corrosion Visual To be not remarkable Fastening condition of end Visual To be sufficient for hanging up of load Condition of rope winding in Visual To be free from irregular winding Drum Drum and flange Visual No deformation Wear of drum Visual To be free from remarkable wearing Switch Wire Visual No damage IN and OUT Visual No abnormality Working direction Visual No abnormality in lifting Opera...

Page 9: ...age drop exceeds by 10 of the rated voltage of 12V DC or 24V DC Correct leads size Replace battery as bad condition Clean and tighten the wirings No brake Damaged brake cam and disc Replace brake cam and disc Damaged gear box Replace gear box Dropt snatch ring Replace snatch ring Oil leakage at brake Clean oil leakage Damaged or inoperative spiral spring Replace and position spiral spring Brake di...

Page 10: ...8 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 11 12 13 14 15 16 17 18 19 11 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40 41 42 10 10 1 37 38 9 43 44 ...

Page 11: ... H2600016 1 Coupling 20 H2600017 1 End Bearing 21 H2600018 2 Gasket 22 H2600019 1 Gear Ring 23 H2600020 1 Circlip For Hole 24 H2600021 1 Bearing 25 H2600400 1 Gear Carrier Assembly Output 26 H2600022 1 Circlip For Hole 27 H2600500 1 Gear Carrier Assembly Intermediate 28 H2600600 1 Brake Shaft Assembly 29 H2600023 1 Gear Input Sun 30 H2600024 3 Planetary Gear 31 H2600025 1 Trust Washer 32 H2600026 ...

Page 12: ... Layer Rated line pull lbs kgs Total rope on the drum ft m 1 2600 1180 19 7 6 2 2253 1022 41 12 5 3 1988 901 65 6 20 4 1700 770 91 8 28 Rated line pull 2600 lbs 1180 kgs Motor series wound 12V Input 5 5kW 7 4hp Output 2 9kW 3 9hp 24V Input 6 1kW 8 2hp Output 3 1kW 4 2hp Gear reduction ratio 370 1 Cable Dia L Ø13 41 91 8 Ø8 1mm 28m Drum size Dia L Ø4 7 5 1 Ø120mm 130mm Mounting bolt pattern 6 75 4 ...

Page 13: ... expressed or implied Year ONE 1 Parts Labour Years TWO THREE 2 3 Parts only on electrical Limited Lifetime Year ONE 1 Parts Labour Remaining Years Parts only Other Warranty Exclusions are as follows This warranty excludes Cosmetic defects such as paint decals etc Worn parts including steel synthetic ropes Any Accessory part including roller fairleads hooks mounting plates transmitter isolator swi...

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