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1.

Your 9500lb winch is designed with a bolt pattern that is standard in this class

 

of  winch.   Many  winch  mounting  kits  are  available  that  utilize  this  bolt  pattern

 

for  the  most  popular  vehicle  and  mounting  channels.   If  you  cannot  find  a  kit

 

locally, contact us and we will provide you with the name of a dealer near you.

 

If you will utilize the mounting channel you must ensure that it is mounted on a

 

flat surface so that the three major sections (motor, drum and gear housing) are

 

properly aligned.   Proper  alignment  of  the winch  will  allow even distribution of

 

the full rated load.

2.

Start by connecting the Roller Fairlead (Part# 950900) to the Mounting Channel

 

(Part# 951000) using 2 each of the Cap Screw M10 X 35 (Part# 950002), Flat

 

Washer  (Part#  950004),  Lock  Washer  (Part#  950003)  and  securing  with  Nut

 

M10  (Part#  950005)   (Make  sure  the  screw  is  placed  through  the  mounting

 

channel  and  roller  fairlead  from  inside  the  channel.   This  will  allow  enough

 

clearance for the winch to be placed in the channel without obstruction.)

3.

Assemble  the  winch  to  the  Mounting  Channel  (Part#  951000)  by  first  pulling

 

and releasing the clutch knob to “Off” position (Free Spooling).  Pull out a few

 

inches of cable from the drum and feed the wire loop through the opening in the

 

front  of  the  mounting  channel  and  roller  fairlead.   Now,  using  the  remaining

 

M10  x  35  Cap  Screws  (Part#  950002),  Flat  Washer  (Part#  950004),  Lock

 

Washer  (Part#  950003)  and  Nut  M10  (Part#  950005)  secure  the  winch  to  the

 

mounting channel.

4.

Connect the battery  and motor leads as the drawing above every type of winch

 

is different each other.

CAUTION  – 

Batteries  contain  gases  which  are  flammable  and  explosive. 

Wear eye protection during installation and remove all jewelry.  Do not lean over 

battery while making connections. 

5. Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook,

connect  the  Clevis  Hook  to  the  cable  and  mount  the  pin  back  to  the  Clevis

Hook.

6. Always use the Hand Saver when free-spooling and re-spooling the wire rope.

Using  the  Hand  Saver  keeps  your  hands  and  fingers  away  from  the  rotating

drum.

Summary of Contents for S9500HS

Page 1: ...ELECTRICAL WINCH S9500HS Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Page 6: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Page 7: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Page 8: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Page 9: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Page 10: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Page 11: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Page 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 13: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 14: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Page 15: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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