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not  pull  for  more  than  one  minute  at  or  near  the  rated  load. 

CAUTION  -  If  the  motor  stalls  do  not  maintain  power  to  the          

winch.    Electric  winches  are  designed  and  made  of  intermittent 

use and should not be used in constant duty applications. 

CAUTION

 - Never release the free-spool clutch when there is a load on 

the winch. 

CAUTION

 - Use hand saver hook when handling the hook for spooling 

or un-spooling the wire rope. 

 

 

 

GENERAL TIPS FOR SAFE OPERATION 

·

 

The  8000lbs  and  its  all  derivative  types  are  rated  at  8000  lbs 
capacity when spooling the first rope layer on the drum.  Overloads 
can damage the winch/motor/ or wire rope.  For loads over 6800 lbs. 
we  recommend  the  use  of  the  pulley  block/snatch  block  to  double 
the wire rope line.  The will aid in two ways: a) reduce the number or 
rope layers on the drum, as well as, b) reduce the load on the wire 
rope  by  as  much  as  50%.    When  doubling  the  line  back  to  the 
vehicle, attach to the frame or other load bearing part. 

·

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the 
winch  to minimize battery  drain  and maximize  power  and  speed  of 
the  winch.    If  the  winch  is  used  for  a  considerable  time  with  the 
engine  off  the  battery  may  be  drained  and  too  weak  to  restart  the 
engine 

·

 

Get  to  know  your  winch  before  you  actually  need  to  use  it.    We 
recommend  that  you  set  up  a  few  test  runs  to  familiarize  yourself 
with  rigging  techniques,  the  sounds  your  winch  makes  under 
various loads, the way the cable spools on the drum, etc. 

·

 

Inspect the wire rope and equipment before each use.  A frayed or 
damaged  rope  shall  be  replaced  immediately.  Use  only 
manufacturer’s  identical  replacement  rope  with  the  exact 
specifications. 

·

 

Inspect  the  winch  installation  and  bolts  to  ensure  that  all  bolts  are 
tight before each operation. 

Summary of Contents for S8000

Page 1: ...ELECTRICAL WINCH S8000 Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mo...

Page 4: ...s etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or cha...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 801000 by first pulling and releasing the clutch knob to Off position F...

Page 6: ...t use winch in lifting or moving or persons WARNING A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load The cable clamp is not designed to hold...

Page 7: ...urn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep hand...

Page 8: ...e layers on the drum as well as b reduce the load on the wire rope by as much as 50 When doubling the line back to the vehicle attach to the frame or other load bearing part The vehicle engine should...

Page 9: ...urer shall be used RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back ont...

Page 10: ...k to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ensure power is be...

Page 11: ...kes and place the vehicle in park t Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wir...

Page 12: ...Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage...

Page 13: ...WING 8000lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT I N 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 14: ...sembly Intermediate 21 800016 1 Trust Washer 22 800600 1 Gear Carrier Assembly Output 23 800017 1 Gear Input Sun 24 800018 1 Trust Washer 25 800019 1 Gear Housing 26 800020 1 Clutch Screw 27 800021 1...

Page 15: ...x29m L Weight 69 7lbs 31 6 kgs 70 5lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 21 3 6 5 75 2000...

Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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