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7.  Check  for  proper  drum  rotation.    Pull  and  turn  the  clutch  knob  to  the  “off” 

position (Free-spooling).  Pull out some cable from the drum, and then turn the 

clutch knob to the “In” position to engage the gears.  Press the cable out button 

on the power switch.  If the drum is turning and releasing more cable then your 

connections are accurate.  If the drum is turning and collecting more cable then 

reverse the leads on the motor.  Repeat and check rotation. 

 

 

 

 

SAFETY PRECAUTIONS  

WARNING

 

WARNING – DO NOT EXCEED RATED CAPACITY. 

WARNING – Intermittent use only. 

WARNING - Do not use winch in lifting or moving or persons. 

WARNING - A minimum of five wraps of cable around the drum 

barrel is necessary for pulling and holding the rated load. The 

cable clamp is not designed to hold the load without 5 wraps of 

cable around the barrel. 

WARNING  -  Keep  yourself  and  others  a  safe  distance  to  the 

side of the cable when under tension. 

WARNING  –  The wire  rope  may  break before  the  motor  stalls.  

For  heavy  loads  at  or  near  rated  capacity,  use  a  pulley 

block/snatch block to reduce the load on the wire rope. 

WARNING -Never step over a cable, or near a cable under load. 

WARNING  -  Don’t  move  the  vehicle  to  pull  a  load  (towing)  on 

the winch cable.  This could result in cable breakage. 

WARNING-Disconnect  the  remote  control  and  battery  leads 

when not in use. 

Summary of Contents for S8000

Page 1: ...ELECTRICAL WINCH S8000 Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mo...

Page 4: ...s etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or cha...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 801000 by first pulling and releasing the clutch knob to Off position F...

Page 6: ...t use winch in lifting or moving or persons WARNING A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load The cable clamp is not designed to hold...

Page 7: ...urn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep hand...

Page 8: ...e layers on the drum as well as b reduce the load on the wire rope by as much as 50 When doubling the line back to the vehicle attach to the frame or other load bearing part The vehicle engine should...

Page 9: ...urer shall be used RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back ont...

Page 10: ...k to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ensure power is be...

Page 11: ...kes and place the vehicle in park t Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wir...

Page 12: ...Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage...

Page 13: ...WING 8000lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT I N 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 14: ...sembly Intermediate 21 800016 1 Trust Washer 22 800600 1 Gear Carrier Assembly Output 23 800017 1 Gear Input Sun 24 800018 1 Trust Washer 25 800019 1 Gear Housing 26 800020 1 Clutch Screw 27 800021 1...

Page 15: ...x29m L Weight 69 7lbs 31 6 kgs 70 5lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 21 3 6 5 75 2000...

Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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