Warrior Winches 20YPSHY-CAD Owner'S Manual Download Page 10

WINCH MANUAL 

TROUBLESHOOTING

10

Problem

Cause

Solution

Winch does not does not turn

Insufficiently hydraulic system pressure.

Check relief valve regulate pressure.

Improper connections of hydraulic system, no 

oil into motor.

Check all the plumbing fixtures according to the 

working principle chart.
Defective directional control valve.

Motor runs but drum does not turn

Clutch not engaged

Turn clutch to the High or Low speed position. If 

problem persists, ask a technician to check and 

repair.

Motor runs slowly or without normal power

Insufficient pressure or oil flow

Bump is not suitable or defective. Change a new one 

or a suitable one

Insufficient fluid in the system

Check fluid level. Add fluid until full.

Wrong winch working direction.

Change the connection of balance valve and motor.

Winch cannot spool off wire rope with load 

smoothly.

Wrong winch working direction.

Change the connection of balance valve and motor.

TROUBLESHOOTING

WARRANTY*

BPE Solutions North America are the sole distributors of these 

WARRIOR WINCHES and associated brands/equipment.

BPE Solutions North America (“seller” or BPE) warrants to the original 

retail buyer only (“Buyer”) that any mechanical component of this genuine 

winch (“product(s)”) are free of defects in material and workmanship for 

the lifetime of the winch.

The electrical components (including the motor, contactor, and switches) 

will be free of defects in material and workmanship for a period of (3) three 

years (36 Months) from the original purchase provable date of purchase

Any product BPE Solutions North America determines to be defective 

will be repaired or replaced at our (BPE Solutions North America) sole 

discretion without charge to the Buyer upon Buyer’s compliance with 

this procedure. Seller or its Authorized Agent may make reasonable 

charges for parts and(or) labour for repairs not covered by this Lifetime 

Limited Warranty. None warrantable returns will be charged at BPE 

Solutions North America standard rates. The warranties set forth herein 

are exclusive and in lieu of all other warranties, whether oral or written, 

express or implied. 

If in the event your product becomes faulty 

within your warranty period

To obtain service or repair under this warranty, the Buyer shall mail, ship 

or otherwise deliver to the manufacturers address, at the Buyers expense; 

(1) the Product, (2) a written description of the problem, (3) Buyers name, 

address and contact number, (4) copy of the original purchase receipt or 

BPE Solutions North America can arrange a suitable collection method 

(Charges apply).

Warranty Exclusions

The Warranty does not cover the cost of labour or transportation/shipping 

charges for the replacement or installation of defective part(s).
This warranty does not apply to defects of the Product caused by; 

(1) normal wear and tear, (2) failure to comply with any installation, 

maintenance or subjecting the product to loads in excess of the loads 

written/listed in the owners manual or as detailed upon the Sellers 

website, (3) alteration or modification by any parties other than the 

manufacturer, (4) misuse, abuse, neglect, accidents, Acts of God, 

terrorism or (5) failure to correctly use the item according to the owners 

manual (7) other causes beyond the control of the Seller after delivery of 

the Product to the Sellers Authorized Agent.

Other Exclusions

This Warranty does not cover steel cables, synthetic ropes, fairleads, 

wireless remotes or any exterior finishes outside thirty (30) Days from 

purchase.

BPE Solutions North America shall not be responsible or liable for any 

indirect or consequential damages. These consequential damages may 

include, but are not limited to, lost profits or loss of use, down time or 

damage to other person(s) equipment.

BPE Solutions North America reserves the right to change the Product 

design without notice. BPE Solutions North America reserves the right to 

replace any part or whole unit with a newer design of the same function.

Summary of Contents for 20YPSHY-CAD

Page 1: ...ood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subje...

Page 2: ...important that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch a...

Page 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...t least 10 of the rated line pull or the outer wraps will draw into inner wraps and damage winch cable Before operating the winch under load you should check proper function of the winch by engaging a...

Page 6: ...r and closed center An open center valve allows a continuous flow of system hydraulic fluid through the valve even when the selector is not in a position to actuate a unit A closed center selector val...

Page 7: ...alance Valve Winches Control Unit Directional Valve Relief Valve Pump Oil Tank Engine Balance Valve Directional Control Valve Engine Relief Valve Pump Oil Filter Reservoir Cooler Throttle Valve Motor...

Page 8: ...bsence of such a valve could cause serious damage the winch and or serious injury or death If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the i...

Page 9: ...peration of the hydraulic winch and its systems regularly during the work or weekly In case of abnormal temperature rise leakage abnormal noise and vibration or pressure fluctuation the user should st...

Page 10: ...ime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard rates The warranties set forth herein are exclusive and in lieu of all other warranties whether or...

Page 11: ...2 320mm Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 2 5 362 6 4000 1814 4 2 609 1 8000 3629 8 5 1232 8 15000 6804 14 0 2030 5 20000 9072 17 5 2538 1 Layers Line Pull and Ro...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 2 3 1 4 5 6 12 13 15 10 11 16 17 18 13 19 20 21 22 23 24 25 26 28 7 8 9 14 29 34 35 36 11 10 6 7 8 9 31 32 30 37 38 39 40 39 41 33 27 20YPSHY CAD...

Page 13: ...000300 Drum Assembly 1 19 HX2000016 Screw M8 x 35 24 20 HX2000017 Lock Washer 8 24 21 HX2000018 End Bearing 1 22 HX2000019 Gear Ring 1 23 HX2000400 Gear Carrier Assembly Output 1 24 HX2000500 Cam Gear...

Page 14: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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