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STOVE ASSEMBLY 

 
Care should be taken when unpacking and assembling your stove.  Stoves are heavy and 
therefore due consideration is required in lifting and moving into the final location.  Where 
possible use a sack truck or trolley and obtain assistance rather than struggling or risking 
personal injury.  You may find that it is easier to open the stove and remove loose items to 
reduce the weight of the stove.  The following are useful techniques for manual lifting: 
  

• 

Keep the stove close to your waist with your head facing forwards and your back 
straight.   

• 

Do not twist at the waist, reposition your feet as necessary.  

• 

Bend both legs to maintain stability.   

• 

Avoid twisting your back, leaning forwards or sideways when handling the stove. 

• 

Smooth and controlled movement will help to keep the stove under control, avoid 
snatching or jerking when moving the stove. 

• 

Always grip with the palms of your hands preferably wearing gloves to provide        
additional grip, do not rely solely on fingertips for support. 

• 

Wear suitable clothing, avoid wearing ties and other loose items that could get caught 
in the stove.  The use of protective footwear with steel toecaps is advisable. 

  
This stove requires little assembly prior to moving into it’s final location. 
Firstly carefully unwrap the stove and the contents either on the original packing or onto a 
sheet of plyboard or similar in order to minimize the risk of damage to the furnishings      
below. 
After unpacking remove the loose items from the stove which require fixing, these parts 
should be:  The Legs, the Stove Outlet and the Stove Outlet Blanking Plate and the Handles.  
These parts should be easily identifiable from the exploded parts diagram listed near the end 
of this manual.  Attach the legs to the base of the stove with the bolts provided, these bolts 
are already attached at the base of the stove in the correct location.  Tighten with firm     
pressure without over tightening.   
The Stove Outlet and the Stove Outlet Blanking Plate again require bolting into the correct 
position, (determined by flue exit, possible from the Top or the Rear of this stove) with the 
bolts provided.  Prior to fixing a smear of fire cement and or heat resistant rope is   
recommended to ensure the join is airtight.  See the note in the Stove Installation Section  
regarding the caustic nature of fire cement, again do not over-tighten the bolts.  The handles 
simply bolt on. 
 
Inside the Stove there should be the following: 
 

• 

Grate with Fuel Retainers. 

• 

Ashpan & Ashpan removal Tool. 

• 

Baffle/Throat Plate. 

• 

Side Cast/Refractory Brick Linings. 

• 

Rear Cast/Refractory Brick Linings, please note for Back-Boiler Model Stoves these 
will not be in the stove, they are replaced by the Back-Boiler. 

 
All of these internal parts should be easily identifiable from the exploded parts diagram 
printed near the rear of this manual.  If any parts have become dislodged during transit then 
it should be straightforward to re-locate in their respective places.  Should parts need bolting  
back in place, do not over tighten. 
If you have any questions regarding the parts within the stove which are not mentioned 
above then please contact the vendor of the stove or our head office. 

Summary of Contents for WSDAID

Page 1: ...lly and thoroughly read this manual prior to any installation or lighting of your new stove If you have any questions regarding this stove which are not mentioned in this manual then please contact th...

Page 2: ...ALLATION Including Chimney Guidance 5 12 STOVE OPERATION 13 16 STOVE AND CHIMNEY MAINTENANCE 17 18 TROUBLESHOOTING 19 PARTS DIAGRAM 20 LIST OF USEFULADDRESS S 21 INSTALLATION RECORD 22 MAINTENANCE REC...

Page 3: ...entre of flue mm 130 Flue Diameter Req mm 150 Net weight Kg 210 Gross weight Kg Packed 220 Minimum distance to Combustible surfaces Top 800mm Side 450mm Rear 1200mm Type of boiler and method of constr...

Page 4: ...this manual for further reference Most stove retailers will be able to assist in advising a competent person for installation WARRIOR Stoves installation instructions cannot be taken as conforming to...

Page 5: ...ed chimney or flueway It is not suitable for installing into a shared flueway The stove must always have a permanent free air supply into the room it is being installed into For Stoves rated above 5KW...

Page 6: ...ve which require fixing these parts should be The Legs the Stove Outlet and the Stove Outlet Blanking Plate and the Handles These parts should be easily identifiable from the exploded parts diagram li...

Page 7: ...d into an existing chimney ensure that protective eye ware is worn during inspection and whilst attending to any remedial work that may be required In the case of installing into old Chimneys particul...

Page 8: ...ear of the stove the maximum horizontal run should not exceed 150mm Provision must be made for cleaning the entire length of the chimney flue other than through the stove The Flue way must be kept war...

Page 9: ...lems with the chimney draw The connecting flue pipe must be sealed to the chimney with fire cement and high temperature resistant rope as required This is usually done into a register Blanking plate w...

Page 10: ...tant board The Flue Pipe must be 3 times it s diameter away from combustible materials For example 150mm Flue Pipe must be 450mm away from combustible materials FLUE Sealed door to access chimney for...

Page 11: ...here this flue pipes passes through a combustible floor a ventilated fire stop kit must be used Some typical installations are shown as following Rain cap Cowl 600mm minimum One load bearing support e...

Page 12: ...ast 1000mm above the highest point of intersection of the chimney and the weather surface or B at least as high as the ridge C Below on a pitched roof or within 2300mm hori zontally to an open able ro...

Page 13: ...solid fuel appliance or open fire appliance fitted at the base or the bottom of the chimney heat the inside of the Appliance Fireplace chamber with a blow Lamp gas stove or similar device for approx...

Page 14: ...hat cannot be harmed by heat in the opening at the base of the flue or in the appliance if it is fitted Always follow the pellet manufacturer s safety instructions Ignite pellet and open all vents to...

Page 15: ...ost important It should be readily identified by the parts diagram and is located on the lower section of the stove Air enters the stove by this control and it is the amount of air allowed to enter th...

Page 16: ...ron and should be seasoned Seasoning is the process of gradually warming through the castings of the stove to allow all components to heat up and cool down together without causing any damage to the s...

Page 17: ...st NOT be used in your stove the use of such fuel will invalidate your guarantee as will the use of smaller sized fuels that can clog the grate Fuels which have a maximum dimension of less than 35mm a...

Page 18: ...should be regulated similarly to the air inlet controls the further closed then the slower the fire burn rate will be Observe the note in the Air control section regarding use of damper whilst the sto...

Page 19: ...dependant upon usage and fuel type The inside of the stove should be cleaned at least Monthly during peak usage to remove any build up of deposits from the products of combustion experience will advis...

Page 20: ...and any fragments Penetrating oil may assist in removing the machine screws if they are proving difficult to undo If the rope seal that the glass rests on is undamaged then the glass can be placed on...

Page 21: ...that require attention Ensure the procedures in the Stove and Chimney Maintenance section are adhered to During operation nominal fume and smoke emission may occur when refuelling or emptying the ash...

Page 22: ...Top Outlet Connecting Plate 15 Tertiary Air burn Plate 16 Back Boiler 17 Flue Blanking Plate Rear 18 Refractory Fire Brick 19 Left Plate 20 Baffle Plate Lower Section 31 Door Handle Catch 32 Door Han...

Page 23: ...of Master Sweeps The Bungalow London Road Attleborough Norfolk NR17 2DE T 01953 451322 W www guild of master sweeps co uk E contactus guild of master sweeps co uk Solid Fuel Association 7 Swanwick Cou...

Page 24: ...imney Sweeps Ltd APIC Bryallen Hengar Road St Tudy Bodmin Cornwall PL30 3PL T 0845 604 4327 Water Regulations Advisory Scheme Fern Close Pen Y Fan Industrial Estate Oakdale Gwent NP11 3EH T 01495 2484...

Page 25: ...spection and testing after completion Tests carried out by Tests Appx E in AD J 2002 ed and results Flue visual Inspection sweeping coring ball smoke Appliance where included spillage 1 Building addre...

Page 26: ...me Address Registered Member of Work Conducted Installation Chimney Safe Y N Sign Name Print Please kindly ensure this Maintenance Record is completed by the engineer every time work is completed on e...

Page 27: ...ARRIOR Stoves Ltd The stove dealer will require the model receipt invoice the installation and service records your full contact details description of the fault and the fuel type brand used where app...

Page 28: ...nge of products please visit our website at WWW WARRIORSTOVES CO UK WWW WARRIORSTOVES CO UK WWW WARRIORSTOVES CO UK WWW WARRIORSTOVES CO UK OR E mail us to find your nearest stockist at info warriorst...

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