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-12- 

 

 

 

 

 

 

9. Methods of Unexpected Problem 

 

Generator can't start

 

Cause

 

Remedy

 

 

Check the power 
control system

 

Bad connections of 
current line

 

 

Check each connector

 

Battery power is low

 

1. Charge the battery 
2. Change the battery

 

 
 

 

Check fuel and 
machine oil

 

 

Without fuel

 

 

Add fuel

 

 

Without oil

 

 

Add oil

 

Fuel deterioration or 
contain deteriorated fuel

 

Drain the fuel tank and 
add fresh fuel

 

 
 

 

Check cylinder 
compression

 

Piston ring worn or rings 
in wrong place

 

Change and adjust 
piston ring

 

Valve clearance is not 
correct

 

Adjust the clearance as 
per operational manual

 

Bolts of cylinder head 
are not tight

 

Re-tight the bolt

 

Check fuel supply 
system

 

Fuel oil or switch of fuel 
oil plugs

 

Replace or repair 
defective parts

 

 

No voltage output

 

Possible cause

 

Remedy

 

 

Check AC circuit 
breaker

 

AC circuit breaker is 
not open

 

Turn the AC circuit 

breaker to “ON” position

 

AC circuit breaker 
is broken

 

Replace the AC 
circuit breaker

 

 

Check AVR

 

 

AVR is broken

 

Replace AVR

 

Send generator to 
repair center

 

Motor failure, circuit 
failure

 

Replace or repair 
defective parts

 

Summary of Contents for LDG12S

Page 1: ...WARRIOR GENERATORS USER MANUAL FOR MODELS LDG12S LDG12S3...

Page 2: ...Before Start DG12 Check Before Operation 5 DG12S Check Before Operation 6 5 Operation 7 6 Stopping Generator 7 7 Maintenance DG12 Check and Maintenance DG12S Check and Maintenance 9 10 8 Appendix and...

Page 3: ...tion while the generator set is shut down and isolated Diesel Fuel is combustible and can ignite Do not overfill the fuel tank fill to recommended level on gauge Make sure the fuel cap is tightly secu...

Page 4: ...Brushless AC single phase Brush AC three phase Frequency Hz 50 60 Voltage V 110 115 120 220 230 240 110 220 115 230 120 240 220 380 230 400 110 115 120 220 230 240 110 220 115 230 120 240 220 380 230...

Page 5: ...on Quantity 1 Top cover 1 2 Frame 1 3 Engine side cover 1 4 Front cover 1 5 Muffler assy 1 6 Air cleaner assy 1 7 Engine 1 8 Shock absorber 6 9 Lock wheel 2 10 Alternator 1 11 Wheel 2 12 Control panel...

Page 6: ...1 7 Rubbe rcover 1 8 Alternator clapboard 1 9 Alternator 1 10 Muffler heat insulation cover 1 11 Muffler assy 1 12 Engine 1 Item Description Quantity 13 Muffler assy 1 14 Shock absorber 6 15 Battery 1...

Page 7: ...s lower limit when take out the ways of adding oil as below 7 1 Finally install and plug oil gauge Notice DO NOT run generator with low oil level or below Minimum this will cause generator engine part...

Page 8: ...r engine parts to damage 2 Fuel level Caution Please refuel in a well ventilated area make sure there is NO cigarettes naked flames or sparks when refuel Open left door check the fuel level indicator...

Page 9: ...esn t start please wait for about 30 seconds OFF ON before attempting to start again 3 AC application In accordance with the actual situation to connect the load through the load terminals or wiring s...

Page 10: ...e The first month or 20 hours Every three months or 100 hours Every three months or 100 hours Oil Check Renew First time Second time Air cleaner element Check Clean The valve gap Check adjust The liqu...

Page 11: ...rain plug back Open the lock over the front cover 4 1 screw the cylinder head oil cap 2 as the photo pull the oil until reach the oil gauge max limited 4 1 in the end screw back the cylinder head stud...

Page 12: ...lace drain plug back Move the plastic rounded lid on the top of genset unscrew the cylinder head oil cap fill the oil until reach the oil gauge max limited 4 1 in the end screw back the cylinder head...

Page 13: ...storage 2 Storage instructions Do not touch the muffler Around the exhaust port of the muffler is very hot while generator is running and the heat will remain for some time after generator stops To pr...

Page 14: ...n or rings in wrong place Change and adjust piston ring Valve clearance is not correct Adjust the clearance as per operational manual Bolts of cylinder head are not tight Re tight the bolt Check fuel...

Page 15: ...13 10 Electrical Wiring Diagram Single Phase Generator 11 Electrical Wiring Diagram Three Phase Generator...

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