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WARRIOR BOATS Backtroller, User Manual

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WARRIOR BOATS Backtroller User Manual Download Page 38

 

Wiring Color Code

 

 

14 Gauge Wire 

Red 

 

 

 

12 volt positive 

Purple   

 

 

Keyed 12 volt positive 

Orange  

 

 

Fused 12 volt positive or horn 

Black   

 

 

Ground 

Gray 

 

 

 

Bow light 

Gray/White 

 

 

Stern light 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Blue/White 

 

 

Courtesy light 

Blue 

 

 

 

Livewell light 

Brown   

 

 

Bilge pump 

Brown/White   

 

Aerator 

Brown/Yellow   

Aerator 

Brown/Orange   

Recirculator 

Pink 

 

 

 

Fuel sender 

Yellow  

 

Blower 

 

Wiring Color Code

 

 

6 Gauge Wire 

Red 

 

 

 

12/24 positive 

Black   

 

 

12/24 ground 

Red/Blue 

 

 

12/24 positive 

Black/Blue 

 

 

12/24 ground 

 

5-5 

Summary of Contents for Backtroller

Page 1: ...our new Warrior Boat It will aid you in understanding the operation and maintenance of the many unique features of your boat If you need further assistance with any special applications or problems pl...

Page 2: ..._________ Engine ________________________________ Drive _________Transom Plate ___________ Gasoline Kicker Engine Brand ______________Horsepower __________ 2 Stroke 4 Stroke Serial ____________ Trolli...

Page 3: ...1 Introduction Warranty 2 Safety 3 Navigation 4 Livewell s 5 Wiring 6 Steering 7 Maintenance 8 Trailers Table of Contents...

Page 4: ...ds Your boat manufacturer may provide a Warranty Statement describing terms and conditions under which defects in your boat will be repaired Familiarize yourself with the warranty and follow instructi...

Page 5: ...ng command Some agencies which offer boating courses are U S Coast Guard Auxiliary United States Power Squadrons Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Clubs Ask your...

Page 6: ...nt Safety training of passengers and crew Knowledge of boat systems Seaworthiness operational inspection Safe operating practices Avoiding use of drugs alcohol Environmental regulations Accident repor...

Page 7: ...ancy to float the weight of the vessel and its load Keel The major longitudinal member of a hull the lowest external portion of a boat Knot Unit of speed in nautical miles per hour Lee The side that i...

Page 8: ...other boating law enforcement agencies are only the minimum needed Install fire extinguishers where they might be needed and test equipment and emergency plans regularly Prevention is the safest meth...

Page 9: ...inguishers are classified according to fire type A Combustible solids wood plastic B Flammable liquids oil gasoline C Electrical fires Sizes are identified by Roman numerals from I smallest to V large...

Page 10: ...II or V for every person on board Boats must also have at least one throwable device Type IV Classifications of PFD s are Off Shore Life Jacket Type I most buoyant it is designed to turn an unconsciou...

Page 11: ...unworn PFD is often useless in an emergency The law requires that PFDs if not worn must be readily accessible that is removed from storage bags and unbuckled Throwable devices must be readily availabl...

Page 12: ...hull near the helm or transom Overloading violates regulations Do not carry more weight or passengers than indicated on the certification plate The number of seats is not necessarily an indication of...

Page 13: ...e openings in rough weather 2 6 CAUTION Boat power capacity has been rated for maximum performance and safety Do not exceed the engine rating posted by the manufacturer Exceeding power capacity is ill...

Page 14: ...f you encounter fog determine your position set a safe course slow down and alert other boats of your presence with a sound signal Accident Report The U S Coast Guard and state agencies require a repo...

Page 15: ...terproof flashlight Batteries Mooring lines Fenders Extra propeller Ground tackle at least 2 anchors rope shackles Paddles or oars Boat hook Safety approved gas can properly stowed Bailer Spare parts...

Page 16: ...e hatch as this feeds oxygen to the fire If you have access to fire direct contents of extinguishers at base of flames not at the top Throw burning materials overboard if possible Move anyone not need...

Page 17: ...en if the person is wearing a PFD It will serve as a marker If equipped with a GPS with man overboard features immediately depress man overboard button to mark location Immediately stop or slow boat t...

Page 18: ...the boat operator s main method of receiving safety information and summoning aid VHF FM radio is the primary means of short range communication VHF FM Channel 16 is designated for emergency use Such...

Page 19: ...s on board Navigation charts and equipment on board Safety equipment on board Safety training passengers and crew instructed on safety procedures and location and use of safety equipment Drain plugs i...

Page 20: ...ls in safety approved containers Keep containers in a locker designed by the boat manufacturer for that purpose Never store flammable material in a non vented space Observe No Smoking while fueling Ru...

Page 21: ...e engine s hourly fuel usage As a backup check to your fuel gauge deduct the average hourly fuel usage from fuel tank capacity Observe the rule of thirds one third fuel for trip out one third for retu...

Page 22: ...ate Battery s power adequate Drain Plugs installed Gear neutral Bilge Blower run at least 4 minutes before starting Sniff Test no leaks or fumes Emergency Stop Switch attached to operator and stop swi...

Page 23: ...boat Understand important terminology distinctions Power Driven Vessel A boat propelled by an engine including a sailboat propelled by engine and sail Sailing Vessel A boat propelled by sail only wit...

Page 24: ...recommended on plane seating locations Passengers should remain seated while boat is moving Personal Injury Hazard Stay alert Use of drugs alcohol or other substances which impair judgment poses a se...

Page 25: ...d stow it in secure area Safety gear must be immediately accessible at all times Children and non swimmers must wear personal flotation devices at all times when aboard All passengers and crew should...

Page 26: ...ds on controls when engine is running Ensure all items are secured Loose objects can become dislodged Personal Injury Hazard Shift to neutral before starting Keep hands feet hair and clothing away fro...

Page 27: ...ngaged in commercial fishing A sailing vessel Sailing Vessels must keep out of the way of A vessel unable to maneuver A vessel whose maneuverability is restricted A vessel engaged in commercial fishin...

Page 28: ...cial anchorage areas Some other types of navigational lights include Sailboats operating under engine power must display the same lights as other power driven vessels Sailboats under sail only must di...

Page 29: ...y pilot dive boats and dredges have other light requirements International and Inland Rules differ slightly on navigational light placement Understand the basics and learn the boat lights in your area...

Page 30: ...helm of your vessel Buoys are strategically placed to keep you on course and out of hazardous areas Know their meaning and use them appropriately Buoys are identified by shape color light and in redu...

Page 31: ...3 9...

Page 32: ...r pump will run on the adjustable timer The more the timer is turned up the longer the run time will be V166 V177 Backtroller Hawk Aerator switch on stern panel fills stern livewells V166 V177 Side Co...

Page 33: ...ll on port side Aerator switch on bow panel fills bow livewell and baitwell in front of console Recirculator switch on bow panel recirculates bow livewell V1898 V193 S21 21 Dual Console Eagle O B Aera...

Page 34: ...6 AWG wire has about one fourth the resistance of the commonly used 12 AWG wire Also wires should be kept as short as possible to keep resistance to a minimum The Marinco line of plugs and receptacle...

Page 35: ...motor Prepare the wires on the battery charger or trolling motor by stripping 5 8 of insulation off the ends On the battery charger the clamps must be cut off the wires Feed the wires through the plu...

Page 36: ...24 Attach black wire to port marked Make sure all fasteners are tight Power Charge Panel The Warrior Power Charge Panel is a multi functional electrical system It can perform 5 different functions tha...

Page 37: ...eds to be removed before plugging in trolling motor If the cranking battery does not have enough power to start the outboard the Power Charge jumper can be installed to get a jump start from the troll...

Page 38: ...Ground Gray Bow light Gray White Stern light Blue White Courtesy light Blue Livewell light Brown Bilge pump Brown White Aerator Brown Yellow Aerator Brown Orange Recirculator Pink Fuel sender Yellow B...

Page 39: ...arness about 8 from the battery terminal end The circuit breakers are the automatic reset type If tripped they automatically reset They are 50 amp circuit breakers The Power Charge Panel also has a 50...

Page 40: ...switches and isolators Battery terminals and clamps should be cleaned and tightened periodically Cracked corroded or otherwise defective battery switches and isolators should be replaced Master Switc...

Page 41: ...ling under high vibration conditions The plug is retained in drain plughole with a retaining strap Ventilation Ventilation system on stern drive boats removes gasoline fumes from the bilge and engine...

Page 42: ...weight in the seat and lift lever up The power unit is equipped with a shock absorbing cylinder for boating comfort DO NOT abuse the pedestal by putting excessive strain on the seat and power unit wh...

Page 43: ...e on the left This is the only way the system will work If the plugs are reversed the trolling motor will not operate The complete circuit is protected with 50 amp circuit breakers Make sure that Powe...

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Page 48: ...t is important to thoroughly check all hardware especially the self locking nuts used to fasten the steering link rod between the steering cable s and the engine Never replace these nuts with common o...

Page 49: ...id overcorrecting Under certain engine trim positions and or bow up attitude such as when getting up on plane The effect may be limited or reduced by changing engine trim so that the propeller shaft i...

Page 50: ...per instructions in the installation guide WARNING Personal Injury Hazard Shift to neutral before starting CAUTION Shift only when engine is running Some manufacturers recommend NOT stopping engine i...

Page 51: ...ifting The throttle only option disengages the throttle from the shift mechanism for starting Some engine manufacturers recommend NOT stopping engine in gear See your engine operator s manual Test ope...

Page 52: ...nadvertent activation Do not let lanyard become entangled Accidental loss of power can be hazardous particularly when docking or in heavy seas strong current or high winds Passengers and crew may lose...

Page 53: ...refers to an approximate 20 degree range used for normal in water operation Tilt refers to more extreme angles of adjustment 6 6 CAUTION Operating boat with the outboard engine tilted up may expose co...

Page 54: ...Plowing can cause inefficient and unpredictable bow steering or oversteering In this condition attempting to turn or encountering a moderate wave may result in an abrupt turn or spinout Trimming the...

Page 55: ...to the water surface See you engine operator s manual if adjustment is necessary Visibility Law requires the operator to maintain a proper lookout by sight and hearing Operator must insist on unobstru...

Page 56: ...art the engine if the operator should fall overboard with the stop switch lanyard attached Instruct passengers and crew on location and use of safety equipment and procedures Casting Off Procedures va...

Page 57: ...ative maneuver High Wind Current Approach against the wind or current Mild Wind Current Approach against the stronger of wind or current Boats do not have brakes To slow forward motion back off on the...

Page 58: ...ys Avoid showboating Turning suddenly jumping waves or steering close to other boats docks or obstacles can cause personal injury and boat damage Collision Hazard Turn on navigation lights at night an...

Page 59: ...refully to learn the differences Skiers may start from shore or dock if boat traffic allows When returning pick up skiers from water do not ski back to shore or dock Give immediate attention to fallen...

Page 60: ...ncil as published in Standards and Recommended Practices for Small Craft ABYC Requirements ABYC E 9 DC Electrical Systems under 50 Volts ABYC H 30 Hydraulic Systems ABYC P 17 Steering Systems for Outb...

Page 61: ...andle and more drivable In the off position the engine is driven manually The steering is dampened The Pro Tiller Steering System also has an on position which eliminates steering torque to the driver...

Page 62: ...feel of how the Pro Tiller operates Start slowly drive around and turn the engine several times to get the feel of the system WARNING Never operate the Pro Tiller Steering System in the off position...

Page 63: ...ne attention type of maintenance and frequency The schedule is a guide based on average operating conditions Under severe operating conditions shorten service intervals Maintenance Log Keep a record o...

Page 64: ...ammonia and chlorine free Never use gasoline acetone or any ketone solvents Housekeeping There is a reason any well organized and cared for area is said to be ship shape Order and cleanliness are impo...

Page 65: ...B E Tar Asphalt D A B Lipstick A B Latex Paint A B E Crayon D B Ketchup A B Grease D B E Ballpoint Ink A B E Household Soil A B Permanent Marker B B E Coffee Tea Chocolate B C A Medium soft brush war...

Page 66: ...durability and resistance Improper cleaning materials can break down the integrity of acrylic materials causing breakage DO NOT USE WINDOW CLEANING SPRAY KITCHEN SCOURING COMPOUNDS OR SOLVENTS SUCH A...

Page 67: ...tive cable first then positive cable d To replace cables replace positive first then negative Battery maintenance includes a Inspect battery and charging system before every use b Inspect cell fluid l...

Page 68: ...ical system while it is energized Electrical appliances must not exceed the rated amperage of the boat circuits Observe the electrical system carefully while it is energized Only a qualified marine el...

Page 69: ...available as well as on monitors or gauges not provided as standard equipment 7 7 WARNING Personal Injury Hazard Alarm systems are intended to warn of unsafe conditions Do not ignore any alarm NOTICE...

Page 70: ...ly on the dash panel Test the horn periodically to ensure proper operation Avoid spraying water directly into the horn Other If the boat is equipped with navigational equipment such as Depth Sounder R...

Page 71: ...regularly during storage Engine a Cooling system drained b Exhaust system drained c Refer to engine operator s manual for detailed information on preparing for winter storage Batteries a Batteries re...

Page 72: ...s is treated Trailer if used a Security protect against theft install a lock on the trailer coupling b Support jack up trailer and install blocks to take weight off wheels and springs 7 10 WARNING Exp...

Page 73: ...stem a System inspect for loose connections worn hoses leaks etc repair as necessary Miscellaneous a Thru hull fittings check to ensure water passage is unobstructed and hoses fittings are serviceable...

Page 74: ...on tilt support lever for trailering Shift outboard to forward gear to prevent propeller from spinning freely in wind while vehicle is moving See engine operator s manual for other precautions and ins...

Page 75: ...patented design which affords the privilege of lubricating both the inner and outer bearing without removing the hub drum from its normal operating setting Usage of the Accu Lube system will not elimi...

Page 76: ...Winch line taut Winch anti reverse gear engaged Turnbuckle safety hook secured Motor in traveling position Coupler tight Hitch ball greased lightly to reduce friction Safety chains crossed under trail...

Page 77: ...ked watch other boats Drain plugs check again to be sure they are installed Launching Station someone to help direct Back straight down the ramp Pull bow of boat to pier or float and secure Lower outb...

Page 78: ...nicks or other damage Wipe hardware including canvas snaps with clean soft cloth and spray with demoisturant Complete tiedown and secure gear for road 8 5 WARNING Personal Injury Hazard Severe injury...

Page 79: ...the feel of backing straight Small S shaped steering corrections will be needed When you re ready to turn while going backward put your hands on the bottom of the vehicle s steering wheel The trailer...

Page 80: ...8 7...

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