Warren rupp Sandpiper HDF1 Service & Operating Manual Download Page 11

hdf1dl2sm-rev0316

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Model HDF1/HDF25 • 

8

Composite Repair Parts List

Item 

Part Number 

Description 

Qty

031.030.557 

Assembly, Air Valve

 

 

 

 

(Cast Iron Center) 

1

 

 

031.203.000 

Assembly, Air Valve 

1

070.012.170 

Bearing, Sleeve 

2

095.074.001 

Pilot Valve Assembly 

1

114.007.157 

Bracket, Intermediate 

 

 

 

 

(AL Center) 

1

 

114.012.010 

Bracket, Intermediate

 

 

 

 

 (CI Center) 

1

115.071.330 

Bracket, Mounting 

1

132.019.360 

Bumper 

2

132.022.360 

Bumper, Actuator 

2

135.034.506 

Bushing, Plunger 

2

165.134.157 

Cap, Air Inlet, Ass'y (AL Center)  1

 

165.134.558 

Cap, Air Inlet, Ass'y (CI Center) 

1

10 

170.029.330 

Capscrew, Hex HD 

24

11 

170.033.330 

Capscrew, Hex HD (CI Center) 

4

 

 

170.083.330 

Capscrew, Hex HD (AL Center) 

4

 

12 

170.045.330 

Capscrew, Hex HD 

12

13 

170.063.330 

Capscrew, Hex HD 

1

14 

170.080.330 

Capscrew, Hex HD 

4

15 

170.043.330 

Capscrew, Hex HD (AL Center) 

6

 

170.006.330 

Capscrew, Hex HD (CI Center) 

6

16 

196.042.157 

Chamber, Inner (AL Center) 

1

 

196.084.010 

Chamber, Inner (CI Center) 

1

17 

196.043.157 

Chamber, Inner (AL Center) 

1

 

196.090.010 

Chamber, Inner (CI Center) 

1

18 

196.199.156 

Chamber, Outer 

2

 

196.199.010 

Chamber, Outer 

2

 

196.199.110 

Chamber, Outer 

2

19 

255.012.335 

Coupling, Pipe, 3/4 NPT 

1

20 

286.008.354 

Diaphragm 

2

 

286.008.356 

Diaphragm 

2

 

286.008.360 

Diaphragm 

2

 

286.008.363 

Diaphragm 

2

 

286.008.364 

Diaphragm 

2

 

286.008.365 

Diaphragm 

2

21 

312.119.156 

Elbow, Suction 

2

 

312.119.010 

Elbow, Suction 

2

 

312.119.110 

Elbow, Suction 

2

22 

312.120.156 

Elbow, Discharge 

2

 

312.120.010 

Elbow, Discharge 

2

 

312.120.110 

Elbow, Discharge 

2

23 

338.014.354 

Flap Valve 

4

 

338.014.356 

Flap Valve 

4

 

338.014.360 

Flap Valve 

4

 

338.014.363 

Flap Valve 

4

 

338.014.364 

Flap Valve 

4

 

338.014.365 

Flap Valve 

4

24 

350.002.360 

Foot, Rubber 

4

25 

360.056.379 

Gasket 

1

26 

360.057.360 

Gasket 

1

27 

360.058.360 

Gasket 

1

28 

518.205.156 

Manifold 

2

 

518.205.156 E 

Manifold 

2

 

518.205.010 

Manifold 

2

 

518.205.010 E 

Manifold 

2

 

518.205.110 

Manifold 

2

 

518.205.110 E 

Manifold 

2

Item 

Part Number 

Description 

Qty

 

29 

530.036.000 

Muffler 

1

30 

542.001.330 

Nut, Square 

1

31 

545.004.330 

Nut, Hex, 5/16-18 

14

32 

547.002.110 

Nut, Stop 

12

33 

560.001.360 

O-Ring 

2

34 

560.038.360 

O-Ring 

8

 

560.038.363 

O-Ring 

8

 

560.038.364 

O-Ring 

8

 

560.038.365 

O-Ring 

8

35 

560.040.360 

O-Ring 

2

36 

560.198.360 

O-Ring 

4

 

560.198.363 

O-Ring 

4

 

560.198.364 

O-Ring 

4

 

560.198.365 

O-Ring 

4

37 

570.018.360 

Pad, Hinge 

4

 

570.018.363 

Pad, Hinge 

4

 

570.018.364 

Pad, Hinge 

4

 

570.018.365 

Pad, Hinge 

4

38 

570.019.360 

Pad, Wear 

2

 

570.019.363 

Pad, Wear 

2

 

570.019.364 

Pad, Wear 

2

 

570.019.365 

Pad, Wear 

2

39 

612.022.330 

Plate, Diaphragm, Inner 

2

40 

612.108.157 

Assembly, Diaphragm Plate 

2

 

612.101.082 

Assembly, Diaphragm Plate 

2

 

612.101.110 

Assembly, Diaphragm Plate 

2

41 

618.003.330 

Plug, Pipe, 1/4 

3

42 

620.007.114 

Plunger, Actuator 

2

43 

670.053.110  

Retainer 

4

44 

675.040.360 

Ring, Sealing 

2

45 

675.042.115 

Ring, Retaining 

2

46 

675.065.360 

Ring, Sealing 

4

 

675.065.363 

Ring, Sealing 

4

 

675.065.364 

Ring, Sealing 

4

 

675.065.365 

Ring, Sealing 

4

47 

685.039.120 

Rod, Diaphragm 

1

48 

706.013.330 

Screw, Machine 

4

49 

720.010.375 

Seal, U-Cup 

2

50 

720.066.360 

Seal, Seat 

4

 

720.066.363 

Seal, Seat 

4

 

720.066.364 

Seal, Seat 

4

 

720.066.365 

Seal, Seat 

4

51 

722.101.110 

Seat, Flap 

4

52 

807.018.110 

Stud, 1/4-20 

8

53 

900.004.330 

Washer, Lock, 5/16 

32

54 

901.005.330 

Washer, Flat, 3/8 

4

55 

901.012.180 

Washer, Sealing 

2

56 

901.005.330 

Washer, Flat 3/8 

6  

 

901.035.330 

Washer, Flat 1/4 

 

57 

901.035.330 

Washer, Flat 1/4 

1

ATEX Compliant 

LEGEND:

    = Items contained within Air End Kits

    = Items contianed within Wet End Kits

Note:

 Kits contain components specific to the material codes.

Parts underlined are only available for sale in kits

MODEL SPECIFIC

3: EXP

 VIEW

Summary of Contents for Sandpiper HDF1

Page 1: ...ax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc All rights reserved 9 00 229 NOTE UNIT FURNISHED WITH SUB BAS AND RUBBER FEET AS STANDAR STATIONARY BOLT DOWN USE FEET CAN BE REMOVED Q...

Page 2: ...e internal portions of the pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pump sh...

Page 3: ...ECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot V...

Page 4: ...SPT Tapered Thread Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ______________________________________ __ __ _____ __ ___ __ __ __ Pump Pump Pump Options Discharge Diaph...

Page 5: ...21 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermoplastic that is hig...

Page 6: ...3 4 FNPT 8 56 217 9 00 229 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED HDF1 HDF25 HEAVY DUTY FLAP...

Page 7: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pu...

Page 8: ...performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate W...

Page 9: ...nt of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designe...

Page 10: ...nd Refurbishment Kit For cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 341 000 Air End Refurbishment Kit With n...

Page 11: ...25 360 056 379 Gasket 1 26 360 057 360 Gasket 1 27 360 058 360 Gasket 1 28 518 205 156 Manifold 2 518 205 156 E Manifold 2 518 205 010 Manifold 2 518 205 010 E Manifold 2 518 205 110 Manifold 2 518 20...

Page 12: ...prene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 4...

Page 13: ...Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve Servicing See repair parts drawing...

Page 14: ...retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if necessary Step 6 Lightly lubricat...

Page 15: ...t Valve Spool 1 4E 560 023 360 O Ring 4 4F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4F Step 2 Remove sleeve 4B inspect O Rings 4C r...

Page 16: ...ay Diaphragm Service Drawing One Piece Bonded Diaphragm Service Drawing 2 29 20 18 3 54 37 15 55 16 14 34 39 19 17 46 13 40 37 54 52 24 24 32 2 29 20 18 3 54 37 15 55 16 14 34 39 19 17 46 13 40 37 44...

Page 17: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate f...

Page 18: ...irective 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance...

Page 19: ...chnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps...

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