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Warren rupp S05B2K1TPBS000, Service & Operating Manual

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Warren rupp S05B2K1TPBS000 Service & Operating Manual Download Page 32

s05nmdl2sm-REV1107 

Model S05 Non-Metallic Page 30

II 2GD T5

Note: Pumps are only ATEX compliant when ordered with wetted material 
options C or V, non-wetted material option C, pump options 0, 6 or 7 and 
Kit options 00 or P1.

Optional Muffler Configurations, Drawing

OPTION  0

530-031-550 Integral Muffler uses 
(1) Cap and (4) 706-027-115 Machine  
Screw to hold it in place.

OPTION 1

530-024-000  Sound Dampening Muffler 
screws directly into the Air Valve body. 
This muffler is equipped with a porous  
plastic element.

OPTION 2

530-023-000 Mesh Muffler screws  
directly into the Air Valve Body. This 
muffler is equipped with a metal element. 

OPTION  6

530-035-000 Metal Muffler screws 
directly into the Air Body.

Option 1 and  2

Option  6

Option  0

Summary of Contents for S05B2K1TPBS000

Page 1: ...oid Shifted Air Valve Parts List 19 Solenoid Shifted Air Distribution Valve Option 20 Intermediate Assembly Drawing Parts List and Servicing 21 Check Valve Drawing and Servicing 22 Diaphragm Service D...

Page 2: ......

Page 3: ...ERFORMANCE CONSTRUCTION DATA Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 40 F 135 C 40 C Nylon 180 F 35 F 82...

Page 4: ...urethane Z One Piece Bonded PTFE Check Valve Seat T Virgin PTFE Non Wetted Material Options P Polypropylene 1 Polypropylene w PTFE Coated Hardware C Conductive Polypropylene Porting Options N NPT Thre...

Page 5: ...PSI HEAD 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5 1 5 NPSHR FEET METERS 6 10 8 13 5 10 17 12 20 14 24 16 27 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 20 PSI 1 36 Bar Air Inlet Pressure 4...

Page 6: ...aust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External Manifold Can Rotate 90 From Vertical Centerline Air Inlet 1 4 NPT B...

Page 7: ...NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External 44mm Manifold Can Rotate 90 From Vertical Centerline Air Inl...

Page 8: ...bration and strain to the pumping system A Warren Rupp Tranquilizer surge suppressor is recommended to further reduce pulsation in flow Air Supply Air supply pressure cannot exceed 125 psi 8 6 bar Con...

Page 9: ...049 000 Filter Regulator Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure IN...

Page 10: ...muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective...

Page 11: ...on and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death WARNING WARNING In the event of diaphragm ruptur...

Page 12: ...OW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitril...

Page 13: ...s05nmdl2sm REV1107 Model S05 Non Metallic Page 11...

Page 14: ...354 WET END KIT Santoprene Diaphragms Nitrile Spacer Gaskets Santoprene Check Balls PTFE Seats and PTFE Seals 476 202 357 WET END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Santoprene Check Ba...

Page 15: ...er Outer 2 196 178 521 Chamber Outer 2 196 178 542 Chamber Outer 2 196 178 552 Chamber Outer 2 196 178 557 Champer Outer 2 15 286 095 354 Diaphragm 2 286 095 357 Diaphragm 2 ATEX Compliant 15 286 095...

Page 16: ...haust 1 031 168 000 Air Valve Assembly 1 Includes all items used on 031 166 000 above minus 1 H 1 I and 1 J ATEX Compliant main air valve assembly parts list Item Part Number Description Qty 1 031 166...

Page 17: ...et is match ground to a specified clerance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end...

Page 18: ...Bumper 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 I 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Sel...

Page 19: ...es and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end c...

Page 20: ...t valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring...

Page 21: ...l 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 49 241 001 000 Connector conduit 1 241 003 000 Conduit Connector with 1 Suppression Diode DC Only 50 170 065 115 Capscrew Flanged 1 4 20 x 1 00 4 52 618 0...

Page 22: ...cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric po...

Page 23: ...ng Remove the plungers items 29 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace plunger as needed Apply a light coating of grease to each o ring and...

Page 24: ...wear abrasion or cuts on the spherical surface The check valve seats items 34 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfer...

Page 25: ...Drawing with Overlay Diaphragm Service Drawing Diaphragm Service Drawing with One Piece Bonded 31 6 28 19 15 27 14 11 25 11 13 19 15 27 14 13 31 6 28 15 16 27 14 11 25 11 13 15 16 27 14 13 31 6 15 14...

Page 26: ...iaphragm rod item 31 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate item 4 Fasten t...

Page 27: ...ing Illustration for Single Port Suction with Dual Port Discharge Illustration for Dual Port Suction and Single or Dual Port Discharge 37 38 NPT or BSP Tapered Connection NPT or BSP Tapered Connection...

Page 28: ...ng Single porting ofthe suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arran...

Page 29: ...talled in top position NPT 1 518 138 542E Manifold installed in top position BSP Tapered 1 518 138 552 Manifold installed in top position NPT 1 518 138 552E Manifold installed in top position BSP Tape...

Page 30: ...tion condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right Converting the pump for piping the exhaust air The following steps are necessary...

Page 31: ...th a Pulse Output Kit This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter Batch Controller or user control devices such as a PLC See the i...

Page 32: ...ption 0 530 031 550 Integral Muffler uses 1 Cap and 4 706 027 115 Machine Screw to hold it in place option 1 530 024 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is...

Page 33: ...e the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Take action to prevent static...

Page 34: ...nsfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers...

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