Warren rupp S05B2K1TPBS000 Service & Operating Manual Download Page 12

s05nmdl2sm-REV1107 

Model S05 Non-Metallic Page 10

000 

Assembly, sub-assembly;  
and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel  
(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel  
(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel  
(Wrought Martensitic)

123 

410 Stainless Steel  
(Wrought Martensitic)

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type,  
Oil Impregnated

175 

Die Cast Zinc

Material Codes

 

The last 3 Digits of Part Number

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless  
Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

353 

Geolast; Color: Black

354 

Injection Molded #203-40 Santoprene- 
Duro 40D +/-5; Color: RED

355 

Thermal Plastic

356 

Hytrel

357 

Injection Molded Polyurethane

358 

Urethane Rubber  
(Some Applications) (Compression Mold)

359 

Urethane Rubber

360 

Nitrile Rubber. Color coded: RED

361 

FDA Accepted Nitrile

363 

FKM (Fluorocarbon).  
Color coded: YELLOW

364 

E.P.D.M. Rubber. Color coded: BLUE

365 

Neoprene Rubber.  
Color coded: GREEN

366 

Food Grade Nitrile

368 

Food Grade EPDM

370 

Butyl Rubber. Color coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800

503 

Conductive Acetal, Glass-Filled

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF Natural color

521 

Conductive PVDF

540 

Nylon

541 

Nylon

542 

Nylon

544 

Nylon Injection Molded

550 

Polyethylene

551 

Glass Filled Polypropylene

552 

Unfilled Polypropylene

553 

Unfilled Polypropylene

555 

Polyvinyl Chloride

556 

Black Vinyl

557   Conductive Polypropylene
558 

Conductive HDPE

559   Glass-Filled Conductive Polypropylene
570 

Rulon II

580 

Ryton

590 

Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material)  
Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 

Envelon

608 

Conductive PTFE

610 

PTFE Integral Silicon

611 

PTFE Integral FKM

632 

Neoprene/Hytrel

633 

FKM (Fluorocarbon)/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE, FKM (Fluorocarbon)/PTFE 

638 

PTFE, Hytrel/PTFE 

639 

Nitrile/TFE

643 

Santoprene/EPDM

644 

Santoprene/PTFE 

650 

Bonded Santoprene and PTFE

654 

Santoprene Diaphragm, PTFE Overlay 
Balls and seals

656 

Santoprene Diaphragm and  
Check Balls/EPDM Seats

661 

EPDM/Santoprene

Delrin and Hytrel are registered tradenames  
of E.I. DuPont.
Gylon is a registered tradename of Garlock, Inc.
Nylatron is a registered tradename of  
Polymer Corp.
Santoprene is a registered tradename of  
Monsanto Corp.
Rulon II is a registered tradename of  
Dixion Industries Corp.
Ryton is a registered tradename of  
Phillips Chemical Co.
Valox is a registered tradename of  
General Electric Co.
Warren Rupp, SANDPIPER, Portapump, 
Tranquilizers and SludgeMaser are registered 
tradenames of Warren Rupp, Inc.

Summary of Contents for S05B2K1TPBS000

Page 1: ...oid Shifted Air Valve Parts List 19 Solenoid Shifted Air Distribution Valve Option 20 Intermediate Assembly Drawing Parts List and Servicing 21 Check Valve Drawing and Servicing 22 Diaphragm Service D...

Page 2: ......

Page 3: ...ERFORMANCE CONSTRUCTION DATA Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 40 F 135 C 40 C Nylon 180 F 35 F 82...

Page 4: ...urethane Z One Piece Bonded PTFE Check Valve Seat T Virgin PTFE Non Wetted Material Options P Polypropylene 1 Polypropylene w PTFE Coated Hardware C Conductive Polypropylene Porting Options N NPT Thre...

Page 5: ...PSI HEAD 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5 1 5 NPSHR FEET METERS 6 10 8 13 5 10 17 12 20 14 24 16 27 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 20 PSI 1 36 Bar Air Inlet Pressure 4...

Page 6: ...aust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External Manifold Can Rotate 90 From Vertical Centerline Air Inlet 1 4 NPT B...

Page 7: ...NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External 44mm Manifold Can Rotate 90 From Vertical Centerline Air Inl...

Page 8: ...bration and strain to the pumping system A Warren Rupp Tranquilizer surge suppressor is recommended to further reduce pulsation in flow Air Supply Air supply pressure cannot exceed 125 psi 8 6 bar Con...

Page 9: ...049 000 Filter Regulator Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure IN...

Page 10: ...muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective...

Page 11: ...on and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death WARNING WARNING In the event of diaphragm ruptur...

Page 12: ...OW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitril...

Page 13: ...s05nmdl2sm REV1107 Model S05 Non Metallic Page 11...

Page 14: ...354 WET END KIT Santoprene Diaphragms Nitrile Spacer Gaskets Santoprene Check Balls PTFE Seats and PTFE Seals 476 202 357 WET END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Santoprene Check Ba...

Page 15: ...er Outer 2 196 178 521 Chamber Outer 2 196 178 542 Chamber Outer 2 196 178 552 Chamber Outer 2 196 178 557 Champer Outer 2 15 286 095 354 Diaphragm 2 286 095 357 Diaphragm 2 ATEX Compliant 15 286 095...

Page 16: ...haust 1 031 168 000 Air Valve Assembly 1 Includes all items used on 031 166 000 above minus 1 H 1 I and 1 J ATEX Compliant main air valve assembly parts list Item Part Number Description Qty 1 031 166...

Page 17: ...et is match ground to a specified clerance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end...

Page 18: ...Bumper 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 I 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Sel...

Page 19: ...es and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end c...

Page 20: ...t valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring...

Page 21: ...l 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 49 241 001 000 Connector conduit 1 241 003 000 Conduit Connector with 1 Suppression Diode DC Only 50 170 065 115 Capscrew Flanged 1 4 20 x 1 00 4 52 618 0...

Page 22: ...cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric po...

Page 23: ...ng Remove the plungers items 29 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace plunger as needed Apply a light coating of grease to each o ring and...

Page 24: ...wear abrasion or cuts on the spherical surface The check valve seats items 34 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfer...

Page 25: ...Drawing with Overlay Diaphragm Service Drawing Diaphragm Service Drawing with One Piece Bonded 31 6 28 19 15 27 14 11 25 11 13 19 15 27 14 13 31 6 28 15 16 27 14 11 25 11 13 15 16 27 14 13 31 6 15 14...

Page 26: ...iaphragm rod item 31 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate item 4 Fasten t...

Page 27: ...ing Illustration for Single Port Suction with Dual Port Discharge Illustration for Dual Port Suction and Single or Dual Port Discharge 37 38 NPT or BSP Tapered Connection NPT or BSP Tapered Connection...

Page 28: ...ng Single porting ofthe suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arran...

Page 29: ...talled in top position NPT 1 518 138 542E Manifold installed in top position BSP Tapered 1 518 138 552 Manifold installed in top position NPT 1 518 138 552E Manifold installed in top position BSP Tape...

Page 30: ...tion condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right Converting the pump for piping the exhaust air The following steps are necessary...

Page 31: ...th a Pulse Output Kit This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter Batch Controller or user control devices such as a PLC See the i...

Page 32: ...ption 0 530 031 550 Integral Muffler uses 1 Cap and 4 706 027 115 Machine Screw to hold it in place option 1 530 024 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is...

Page 33: ...e the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Take action to prevent static...

Page 34: ...nsfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers...

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