Warren Controls E025 User Manual Download

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HVAC/BAC ELECTRIC IOM

TABLE OF CONTENTS

Electric Actuator Specifications....................................................2
Overview ..............................................................................................3
Actuator Wiring Diagrams - Proportional Control .................4
VMS-50 BCM Specifications & Wiring Diagram .......................5
VMS-50 PS Specifications ...............................................................5
VMS -50 BCM Installation & Replace Battery LED Function ...6
VMS -50 BCM Battery Replacement ............................................7
Removal of E024 & E025 .................................................................8
Installation of E024 & E025 ............................................................9
Removal of E026, E029 & E031....................................................10
Installation of E026, E029 & E031 ...............................................11
Set-up ..................................................................................................12
Control Action ..................................................................................13
Power Failure Direction E025 & E026 .......................................14
Indicator Lights ................................................................................15
Installation Drawings ..............................................................16-17
Removal & Installation of Actuator & Linkage Base .....18-20
On-Off Control ...........................................................................21-25

ELECTRIC ACTUATOR

E024, EO25, E026, EO29 & E031

Installation Operation and Maintenance Instructions

HVAC_BAC_ELECTRIC_IOM_RevE_0421

92500115 RevF

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Summary of Contents for E025

Page 1: ...BCM Battery Replacement 7 Removal of E024 E025 8 Installation of E024 E025 9 Removal of E026 E029 E031 10 Installation of E026 E029 E031 11 Set up 12 Control Action 13 Power Failure Direction E025 E02...

Page 2: ...es with supplied Allen Key 4mm E024 E025 5mm E026 E029 E031 ______________________________________________________________________________________________ Construction Aluminum die cast Yoke plastic H...

Page 3: ...to its mechanical end stops OR the valves mechanical seats Upon completion of this cycle the actuators working range Control Signal Feedback Signal and running time will be adjusted to the actual str...

Page 4: ...to 10 VDC KR500 RESISTOR To Back Up Control Module 4 20 mA CONTROL SIGNAL 2 10 VDC FEED BACK NEUTRAL LINE 4 20 mADC 24 VAC CLASS 2 TRANSFORMER ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Input 2 to 10...

Page 5: ...on of rotation switch position Loss of Signal 24 Vdc External Power Supply connected to 24 Vdc IN terminals ofVMS 50 BCM Building Power Source 115VAC 50 60 Hz required for VMS 50 PS connected to 24 Vd...

Page 6: ...he actuator rotation switch position Connect 24 Vdc OUT 24 VDC to red wire from actuator to provide power Connect grounded reference negative black wire from actuator to 24 Vdc OUT 24 VDC Also connect...

Page 7: ...wires from the battery 2 Remove the two battery mounting bracket screws and remove the battery and bracket 3 Place the bracket over the new battery and install the assembly as shown using the two scr...

Page 8: ...ers on the front and back sides of black lock assembly to evenly raise the lock assembly WARNING WHENHANDLINGTHEACTUATORTAKE CARE NOT TO DAMAGE THE STEM CONNECTOR CLAMP AND CROSS BAR ASSEMBLY 5 Use ac...

Page 9: ...override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS WARNING DO NOT LOOSEN THE FACTORY SET...

Page 10: ...IDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 4 Remove stem connector socket head nuts remove stem connector U bolt 5 While carefully manually hold...

Page 11: ...SED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 6 Rotate actuator to desired orientation For the factory default actuator position the motor electrical wire end of the actuator faces the outlet si...

Page 12: ...l Signal The default Control Signal is 2 10 Vdc see the wiring diagram for 4 20 mAdc 2 Review the Control Action by inspecting the Rotation Switch position 3 Confirm the Power Failure mode by inspecti...

Page 13: ...BCM Decreasing Control Signal Closes 2 way valves and Lower Port for 3 way valves Signal and Power Failure Direction is Fail Closed FC for 2 way valves and Fail Lower Port Closed for 3 way valves Up...

Page 14: ...ilure Direction FACING DESCRIPTION Up Arrow E025 E026 Power Failure Direction is Fail Open FO 2 way valves and Upper Port Closed for 3 way valves Down Arrow E025 E026 Power Failure Direction is Fail C...

Page 15: ...CRIPTION OFF ILLUMINATED Normal no faults OFF BLINKING Power Failure is active E025 E026 only ILLUMINATED OFF Fault is detected 1 OFF OFF No Power or Capacitors charging ILLUMINATED ILLUMINATED Auto C...

Page 16: ...16 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com D3400024...

Page 17: ...17 HVAC_BAC_ELECTRIC_IOM_RevE_0421 D3400025...

Page 18: ...e actuator manual override to raise the stem connector until the stem adapter Item 5 is disengaged See manual override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRI...

Page 19: ...UAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 8 Insert first socket head cap screw Item 13 through front linkage lock nut Item 14 Watch orientation Install first s...

Page 20: ...on both sides loosen the socket head cap screws then repeat this step 11 Tightenboth4mmsocketheadcapscrewsto44in lbftorque 12 Use actuator manual override to verify the metal actuator stem touches th...

Page 21: ...BAC_ELECTRIC_IOM_RevE_0421 ON OFF CONTROL 24 VAC CLASS 2 TRANSFORMER ACTUATOR BK 1 RD 2 WH 3 Y Common Hot Input 2 to 10VDC ON OFF CONTROL 2 10 VDC FEED BACK SIGNAL RELAY OR 5 U Output 2 to 10 VDC NEUT...

Page 22: ...24VDC terminal Power Output to Actuator A Output to Actuator B Output to Actuator C NOTES NC NC RELAY 1 RELAY 3 NC NO NO 24 VDC NO RELAY 2 COM 24 VDC COM COM 24 VDC POWER 24 VDC ACTUATOR A ACTUATOR A...

Page 23: ...n Disconnect 24 Vdc OUT 24 VDC from white wire from actuator to drive the valve stem in the opposite Actuator C Connect 24 Vdc OUT 24 VDC to red wire from actuator to provide power Connect grounded re...

Page 24: ...Arrow E025 E026 WH 3 Y connected to RD 2 Closes 2 way valves and Closes Lower port 3 way valves WH 3 Y not connected to RD 2 Opens 2 way valves and Closes Upper port 3 way valves Facing Down Arrow E0...

Page 25: ...25 HVAC_BAC_ELECTRIC_IOM_RevE_0421 E024 and E029 E031 ON OFF CONTROL...

Page 26: ...26 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com NOTES...

Page 27: ...27 HVAC_BAC_ELECTRIC_IOM_RevE_0421 NOTES...

Page 28: ...2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSORIES HVAC_BAC_ELECTRIC_IOM_RevE_0421...

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