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Warner Electric • 800-234-3369

P-239-24-WE 

  

5

1
2
3
4
5
6
7
8

12 VDC

CH2 Input

Ch1 Input

Ch2 Override

Out

IN

+

+

-

CH2 Input

Ch1 Input

Ch2 Override

1
2
3
4
5
6
7
8

1
2
3

10

Clutch/Brake

Contr

ol

Out 1
Out 2
Out 3

GND

PLC

1
2
3
4
5
6
7
8

-    +

20VDC

Power

Supply

No Connection

No Connection

CH2 Input

Ch1 Input

Ch2 Override

Clutch/Brake

Contr

ol

Clutch/Brake

Contr

ol

Switching Options

Option 1: External Power Supply

Option 3: PLC

Option 2: Internal Power Supply

Mode Options

Single Mode

Ch1  Ch2  Ch2 

Ove 

Ch1 output 

Ch2 output

No change 

No change

On at full torque 

Off

0

Off 

On at full torque

On at full torque 

Off

1

On at adjusted 

torque 

Off

Full torque 

Off

On at adjusted 

torque 

Off

Full torque 

Off

Dual Mode

Ch1  Ch2  Ch2 

Ove 

Ch1 output 

Ch2 output

No change 

No change

Off 

Off

On at adjusted 

torque 

On at adjusted 

torque

Off 

Off

Off 

Off

Off 

Off

0

Off 

Off

Off 

Off

Note 1:

 In single mode, when power is applied to the 

control, Ch1 comes on at adjusted voltage until a logic 
input changes the output voltages .

Note 2: 

In single mode the control can not “turn off” 

both channels at the same time; or “turn on” both 
channels at the same time .

Note 3: 

When voltage is applied to “Ch2 override”, Ch2 

and Ch1 logic inputs are ignored and the outputs are 
changed to:

 

Ch1 = full torque and Ch2 = off .

When power is removed from “Ch2 override”, the control 
reads the logic inputs and changes the voltage output 
accordingly . If no power is applied to the logic inputs 
when power is removed from Ch2 override, then the 
output voltages remain at:

 

Ch 1 = full torque for Ch 1 and Ch2 = Off 

 Example:

Note 1:

 The minimum “on time” or “close time” of each 

switch is 10m seconds .

Note 2:

 The switches in the above schematics can be 

replaced with any kind of dry contact switches; or any 
kind of relays . Examples: mechanical relays, momentary 
contact switches, toggle switches, transistors, mosfets, 
solid state relays, PLC outputs, etc .

Note 3:

 The logic inputs of the clutch/brake control are 

optically isolated .

Summary of Contents for CBC-500 Series

Page 1: ...Installation Instructions CBC 500 550 Series Torque Adjustable Clutch Brake Controls P 239 24 WE 819 0486...

Page 2: ...tentiometers for soft starts and stops as well as accurate release points for failsafe designs These con trols can operate with each channel either in dual or single mode Dual or single mode is con tr...

Page 3: ...amps per channel max 4 0 amps total Circuit Protection fusing CBC 500 90 2 5 amp 250 V fast blo 3AG CBC 500 24 6 3 amp 250 V fast blo 5 x 20 mm CBC 550 90 1 5 amp 250 V fast blo 3AG CBC 550 24 5 amp...

Page 4: ...E 10 30 VDC AUXILARY SUPPLY 12VDC 250 mA Installation The voltages present in this control can cause serious injury even death When installing this control or any electrical equipment make certain tha...

Page 5: ...1 0 Off Off 1 1 1 Off Off Note 1 In single mode when power is applied to the control Ch1 comes on at adjusted voltage until a logic input changes the output voltages Note 2 In single mode the control...

Page 6: ...onal Diagrams CBC 500 CBC 550 CBC 500 WARNER ELECTRIC 1 75 0 90 6 00 0 20 3 90 1 15 1 25 1 40 This control may be mounted on its base two mounting slots or on its back four mounting slots Note All dim...

Page 7: ...e Cause Solution Improper wiring Check wiring and replace fuse Shorted brake clutch coil Check coil resistance and replace if necessary Fuse too small Replace with proper fuse Improper AC line voltage...

Page 8: ...utilizar cables blinda dos 4 El blindaje de los cables debe de aterrizarse en ambos lados 5 Las conexiones entre la fuente de poder y las conexiones de bajo voltaje deben de hacerse en diferentes cabl...

Page 9: ...Warner Electric 800 234 3369 P 239 24 WE 9 Mounting Template for CBC 500 Mounting Template for CBC 550...

Page 10: ...y lasts so the above limitation may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner...

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