WARN INDUSTRIES
9 89969A0
INSTALLATION INSTRUCTION
CONNECTING THE CONTROL PACK
WARNING
Loose or unsecured power cables can cause
serious injury or death.
1.
Attach the wire terminal housing to the motor
terminals on the winch using terminal nuts and
lock washer previously removed.
2. Install the cover plate and fasten with the two
supplied machine screws. Do not over tighten
screws, over tightening could damage the
plastic components.
3. Use the supplied butt splice connector and the
black extension wire to lengthen the contactor
ground wire (see Figure 11).
4. Reconnect the ground cable and small black
wire to winch motor ground. Ensure the
ground wire is securely fastened.
Secure
fasteners to specified torque requirements
in torque specification chart found in these
instructions.
5. Carefully inspect electrical cable routing. Is
it neat and tidy? Zip tie and secure electrical
cables. Zip ties should be snug, but not cutting
into wire insulation. Use electrical tape, pieces
of rubber hose or electrical conduit to protect
electrical cables and wire harness where
needed to avoid electrical cable insulation wear
or abrasion.
6. Attach battery cables, red (positive) cable
FIRST, black (negative) second. Install boots
as appropriate to protect connections. Torque
battery terminal fasteners as directed by vehicle
service manual.
7. Make sure to plug in the winch remote and
ensure that drum is turning in the proper
direction when spooling in/out before using in
the field.
8. Installation
complete.
Figure 10
Cover Plate
Wire Terminal Housing
Figure 11
Ground Wire
Butt Connector
OUT
IN
Figure 12
WARN INDUSTRIES
89969A0 10
INSTALLATION INSTRUCTION
Mounting Hole Drill Template
4.41
(112)
3.70
(94)
Template NOT to scale
Summary of Contents for Zeon Control Pack Relocation Kit
Page 2: ...English 1...
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