Warn 87190 Installation Instructions Manual Download Page 9

©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

 9 

87197 A1

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL 

SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

T R O U B L E   S H O O T I N G

M A I N T E N A N C E   /   C A R E

•  Avoid engaging or removing the plow from the vehicle on uneven, sloped, or soft ground.  Doing so may misalign the plow 

mount and make it difficult for proper engagement and disengagement of the retaining pins.

•  If you are having trouble getting an alignment puck into the plow mount, it may need some simple adjustment.  Ensure that 

the plow and vehicle are sitting level. Ensure that the plow base is in the center latched position.

•  After using the plow, the winch cable may begin to tangle around the drum.  To fix this, pull off the plow assembly and free 

spool the cable out of the winch.  Once the tangled cable is pulled off the drum, switch the winch out of free spool and 

winch the cable neatly back around the drum.  Do NOT grab the cable or winch hook, instead use the winch hook strap 

provided with your winch and follow the guidelines as described in the winching guide.  

•  Inspect all metal parts on the plow, plow mount, and related hardware prior to each use.  Replace all parts that appear 

rusted or deformed.

•  Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten all nuts and bolts that 

appear to be loose.  Stripped, fractured, or bent bolts or nuts must be replaced.

•  Check all cables prior to use.  Replace cables that are worn or frayed.

•  Check all moving and rotating parts.  Remove debris that may inhibit the part from moving freely.

•  See Warn Plow Operators Guide for more information.

If you are having problems with your plow, please follow the steps below:

1.  Reference the installation instructions for tips or notes.

2.  Contact the dealer where you purchased the kit.

3.  Call an authorized WARN Service Center from the warranty sheet included in the kit.  Please have the following information 

available before calling; part number (listed on front of instructions), date of purchase, and make, model, and model year of ATV.

4.  Contact WARN customer service at 1-800-543-9276 or www.warn.com.  Again, please have the following information available 

before calling; part number (listed on front of instructions), date of purchase, and make, model, and model year of ATV.

WARNING

Failure to perform regular inspections and maintenance on the plow, plow mount, winch, and related hardware may 

result in vehicle damage and operator injury or death.

The following replacement parts are available for purchase:

  Part # 

Description     

 

Notes

  71493 

Quick Release Pin kit 

 

2x 35136

 

Summary of Contents for 87190

Page 1: ...the plow Always stay clear of moving parts and joints Always keep others away when operating or adjusting plow Always perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Always replace all worn or damaged parts before operating Never operate this WARN product with damaged or missing parts Always drive slowly over bumpy and rough terrain Driving at...

Page 2: ...productifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly N O T E S B E F O R E Y O U B E G I N T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 8 Tips Troubleshooting page 9 Maintenance Care page 9 Before beginning plow mount...

Page 3: ...ET HEAD BOLT 5 6 10 MM CARRIAGE BOLT 6 2 8 MM U BOLT 7 1 LEFT MOUNT TAB 8 1 RIGHT MOUNT TAB 9 6 10MM NUT 10 2 8 MM BOLT 11 2 PIN 12 4 8 MM NUT 13 2 SPACER 14 4 8 MM WASHER 15 4 6 MM NUT NOT REQUIRED WHEN INSTALLED WITH WARN WINCH MOUNT A A NOTE WHEN CONNECTING PLOW TO MOUNT BRACKET THE PIN RETAINING WIRE INSTALLS THROUGH THE BACK OF THE PLOW MOUNT BRACKET PLOW PUSH TUBE ATTACHMENT HOLES ...

Page 4: ...N S T A L L A T I O N I N S T R U C T I O N S I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove front 6mm bolts and clip pins from plastic guards 2 Partially remove bottom plastic guard and remove two lower factory front tube bolts 3 Remove A arm plastic guard c clip pin b 6mm bolt b b c b b c ...

Page 5: ...trademarks of Warn Industries Inc 5 87197 A1 4 Install plate over front differential and behind frame tubes Fasten using 8mm U bolt Do not tighten 5 Install bracket in front of frame tubes Fasten to plate using 10 mm carriage bolts and nuts Do not tighten ...

Page 6: ...Industries Inc 6 87197 A1 6 Install plow mount bracket under frame Fasten to frame and plate using 8mm bolts and 10mm carriage bolts and nuts Do not tighten Note If installing with the Warn winch mount remove and discard the u bolts that attach the winch mount to the frame ...

Page 7: ...tened to the frame using a spacer and washer 8 Tighten bolts to recommended torque specifications listed on page 4 and in the order shown 9 Install 6mm socket head bolts and nuts 10 Lift lower plastic guard up against the lower plow mount bracket and mark plastic for trimming Trim plastic as required for clearance Re attach lower plastic guards using bolts and clips removed in step 1 3 ...

Page 8: ...he plow mount flange into the plow mount 4 Double check that the plow is fully engaged with the plow mount resting on the two lower socket bolt heads 5 With both alignment pucks seated into the plow mount the retaining pins can be inserted Once inserted the retaining clips on the pins can be clipped through the hole in the back of the plow mount bracket See Plow operator guide Installing the Plow ...

Page 9: ...ow mount and related hardware prior to each use Replace all parts that appear rusted or deformed Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts must be replaced Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts ...

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