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WARN INDUSTRIES 

PAGE   11 

84855A2

22. Switch the winch clutch to freespool.  Manually

feed the winch cable through the roller fairlead.
Attach the clevis hook, supplied with the winch,

to the end cable loop as shown in figure 23.  This

is done by placing the winch wire loop between
clevis pin tabs on hook.  Insert clevis pin through
clevis pin tabs and the winch wire loop.  Insert

cotter pin into clevis pin retaining hole, figure 22

and figure 23.

23. Complete the winch installation as described in

the winch installation and specification guide that

came with the winch.

Winch and winch mount installation is now com-

plete and should look like figure 24.  Proceed to 

section IV, entitled “Winch Wiring”.

Figure 22  Hook Assembly - Exploded View

Winch Wire Loop

Cotter Pin

Clevis Pin

Clevis Pin Tabs

Figure 23  Hook Assembly - Assembled

Figure 24  Winch and Mount Installed

WARNING

Tighten all nuts and bolts securely.  Failure to 
check all nuts and bolts prior to use can result in 
product failure which can lead to vehicle damage 
and operator injury or death.

Summary of Contents for 84704

Page 1: ...curely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts...

Page 2: ...ate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Notice Equ...

Page 3: ...or Saw Voltmeter or Test Light Electric Tape I Parts List Ref Description Qty A1 Upper Mounting Bracket 1 A2 Lower Mounting Bracket 1 A3 Side Mounting Bracket 1 B1 8mm 1 25 x 30mm Bolt 4 B2 8mm Flat W...

Page 4: ...they will be used to reinstall the front plastic fascia 2 Remove the two side 6mm bolts securing the front fascia figure 2 Save the fasteners as they will be used later to reinstall the front fascia R...

Page 5: ...bumper bolts that attach the front bumper to the front rack figure 5 Save the fasteners as they will be used to reinstall the front bumper 6 Remove the four remaining bumper bolts that attach the bump...

Page 6: ...ower mounting bracket Do not tighten the bolts at this time Note The end loop of the wire rope must be acces sible from the top of the drum If necessary put the winch in freespool and rotate the drum...

Page 7: ...lock washer and the upper mounting bracket Do not tighten at this time 12 Route the wire rope between the upper and lower mounting brackets A1 A2 so that the end loop is visible from the front figure...

Page 8: ...ide mounting bracket spacer B5 bumper and into the frame figure 14 and figure 17 Do not tighten at this time 16 Place the motor terminal boots on the supplied yellow and blue electrical cables Connect...

Page 9: ...six 8mm bumper bolts and the four 6mm bolts to a recommended torque of 6mm bolts 12 N m 9 ft lb 8mm bolts 37 N m 27 ft lb Terminal Boot Figure 16 Upper Motor Terminal Clearance Figure 17 Lower Motor...

Page 10: ...when the 6mm mount bolt is installed 20 Install the roller fairlead using the two 10mm bolts lock washers and nuts supplied with the winch figure 20 21 Reinstall the plastic radiator panel removed in...

Page 11: ...re 22 and figure 23 23 Complete the winch installation as described in the winch installation and specification guide that came with the winch Winch and winch mount installation is now com plete and s...

Page 12: ...the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire the winch to the ATV Notice Figure 25 Universal Wiring Installation dia...

Page 13: ...switch wires down the steering column to the contactor b Mount the winch switch in the location shown in figure 28 The recommended location is on the bottom of the left side of the handlebars It shou...

Page 14: ...e steering column figure 30 Cut back the harness protective cover and splice the red switch wire using the scotch lock supplied in the mounting kit into the pink wire located in the ignition switch wi...

Page 15: ...e the cables with supplied plastic tie straps Avoid all moving and potentially hot components of the ATV when routing the electrical cables b Route the winch wires yellow and blue from the left side o...

Page 16: ...supplied in the mounting kit to secure all electrical cables to the ATV frame Secure any excess wire along the main wire harness at the front of the ATV figure 37 Avoid all moving and potentially hot...

Page 17: ...to each use Tighten all nuts and bolts that are loose Missing stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or fra...

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