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Installation Instructions Manual

Warn 82530, Installation Instructions Manual

The Warn 82530 is a versatile product designed to enhance your vehicle's functionality and safety. Ensure a seamless installation process by referring to the detailed and comprehensive Installation Instructions Manual. Download this manual for free from manualshive.com and enjoy hassle-free usage of your Warn 82530.

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WARN INDUSTRIES

PAGE 3

82531A0

©2009 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

IV. PARTS LIST

Ref

.

Part Number

Qty

Description

A1

82573

1

Plow Mount Bracket BF650i

A2

79225

1

Plow Flange Bracket, Left

A3

79226

1

Plow Flange Bracket, Right

A4

82536

1

Bumper Cover Plate BF650i

A5

82537

1

Pan Clamp Plate BF650i

B1

1324

4

Flat Washer 5/16

B2

22491

4

Lock Nut M8

B3

79604

2

M8 U-Bolt 35x48 mm

B4

79461

2

Bolt M10-1.25x20 Hex

C1

79712

2

Retaining Pin Plow L-Wire

A5

B3

B4

C1

A2

A3

A4

B2

B1

A1

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Summary of Contents for 82530

Page 1: ... ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produ...

Page 2: ...and operating instructions thoroughly Notice Equipment Damage 4 4 4 4 4 ALWAYS REFER TO THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KIT FOR ALL WIRING SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE Never overtighten the j bolt to the bracket Doing so will pinch the winch cable against the bracket damaging the cable Always put the end of the actu...

Page 3: ...on A1 82573 1 Plow Mount Bracket BF650i A2 79225 1 Plow Flange Bracket Left A3 79226 1 Plow Flange Bracket Right A4 82536 1 Bumper Cover Plate BF650i A5 82537 1 Pan Clamp Plate BF650i B1 1324 4 Flat Washer 5 16 B2 22491 4 Lock Nut M8 B3 79604 2 M8 U Bolt 35x48 mm B4 79461 2 Bolt M10 1 25x20 Hex C1 79712 2 Retaining Pin Plow L Wire A5 B3 B4 C1 A2 A3 A4 B2 B1 A1 ...

Page 4: ...ure 2 plate to secure the front of the bottom skid pan Secure this plate and the skid pan with the original M6 factory fasteners Install Plow Mount 1 Use 14mm socket to remove the M10 factory bumper bolts Figure 3 2 The upper bumper bolts may need to be loose to allow the lower bolts to be removed and reinstalled 3 Position Plow Mount on front bumper Figure 4 Use M10 1 25x20mm bolts provided to se...

Page 5: ...he front bumper skid pan mounting tabs 2 Position it on the mounting tabs as shown in Figure 6 and secure it with the original factory fasteners Install the plow mounting tabs 1 The plow mounting tabs supplied in this kit must be secure to the plow in the position shown Figure 7 2 Loosely install the M10 bolts from the plow kit Attach the plow to the plow mount and then secure the plow mounting ta...

Page 6: ...s that appears rusted or deformed prior to use Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the ...

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