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WARN INDUSTRIES

PAGE 2

82531A0

©2009 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

I. TABLE OF CONTENTS

Tools Required ............................................. page 2
Torque Specifications ................................... page 2
Parts List ....................................................... page 3
Installation ................................................. page 4-5
Maintenance/Carepage ...............................  page 6

  CAUTION

Moving Parts Entanglement Hazard

Failure to observe these instructions could lead to minor or moderate injury.

‰

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

‰

Never 

operate this product if you are under 16 years of age.

‰

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Notice

Equipment Damage

4

4

4

4

4

ALWAYS 

REFER TO THE INSTALLATION AND SPECIFICATION GUIDE, SUPPLIED IN THE WINCH KIT, FOR ALL WIRING

SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE.

‰

Never 

overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.

‰

Always 

put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any

other hole in the bracket will cause the bracket to not function properly and will drastically reduce the life of the actuator
cable.

Read installation and operating instructions thoroughly.

III.  TORQUE SPECIFICATIONS

1/4 (M6)

8 lb. ft. (10.8 N-m)

5/16 (M8)

17 lb. ft. (12.5 N-m)

M8 U-Bolt

11 lb. ft. (15 N-m)

II.  TOOLS REQUIRED

- 3/8” Ratchet and 6” Extension
- Sockets:  10, 13 and 14mm

Summary of Contents for 82530

Page 1: ... ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produ...

Page 2: ...and operating instructions thoroughly Notice Equipment Damage 4 4 4 4 4 ALWAYS REFER TO THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KIT FOR ALL WIRING SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE Never overtighten the j bolt to the bracket Doing so will pinch the winch cable against the bracket damaging the cable Always put the end of the actu...

Page 3: ...on A1 82573 1 Plow Mount Bracket BF650i A2 79225 1 Plow Flange Bracket Left A3 79226 1 Plow Flange Bracket Right A4 82536 1 Bumper Cover Plate BF650i A5 82537 1 Pan Clamp Plate BF650i B1 1324 4 Flat Washer 5 16 B2 22491 4 Lock Nut M8 B3 79604 2 M8 U Bolt 35x48 mm B4 79461 2 Bolt M10 1 25x20 Hex C1 79712 2 Retaining Pin Plow L Wire A5 B3 B4 C1 A2 A3 A4 B2 B1 A1 ...

Page 4: ...ure 2 plate to secure the front of the bottom skid pan Secure this plate and the skid pan with the original M6 factory fasteners Install Plow Mount 1 Use 14mm socket to remove the M10 factory bumper bolts Figure 3 2 The upper bumper bolts may need to be loose to allow the lower bolts to be removed and reinstalled 3 Position Plow Mount on front bumper Figure 4 Use M10 1 25x20mm bolts provided to se...

Page 5: ...he front bumper skid pan mounting tabs 2 Position it on the mounting tabs as shown in Figure 6 and secure it with the original factory fasteners Install the plow mounting tabs 1 The plow mounting tabs supplied in this kit must be secure to the plow in the position shown Figure 7 2 Loosely install the M10 bolts from the plow kit Attach the plow to the plow mount and then secure the plow mounting ta...

Page 6: ...s that appears rusted or deformed prior to use Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the ...

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