background image

WARN® INDUSTRIES

PAGE 6

80912A0

V.  Rubicon Installation

The front plow mount installation is now
complete.  Proceed to section VII, entitled
“Maintenance/Care”.

The previous instructions have shown how to mount the front plow mount assembly to the Honda
Foreman, either with or without winch mount installed.  The early Rubicon model years have a very
similar mount, however the entire bumper assembly may need to be removed from vehicle allowing
access to install the plow mount assembly with the winch mount.

VI.  Maintenance / Care

Inspect all metal parts on the plow, plow mount, and related hardware.  Replace all parts that appears
rusted or deformed prior to use.

Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten all nuts
and bolts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be replaced
immediately.

Check all cables prior to use.  Replace cables that are worn or frayed.

Check all moving and rotating parts.  Remove debris that may inhibit the part from moving freely.

READ THE VEHICLE’S OPERATOR MANUAL,
WINCH OPERATOR MANUAL, AND ALL WARN-
ING LABELS PRIOR TO OPERATION OF ATV AND
WINCH.

 

WARNING

 

WARNING

PERFORM REGULAR INSPECTIONS ON THE PLOW, PLOW MOUNT, AND RELATED HARDWARE.
NEVER OPERATE THE PLOW WITH DAMAGED OR MISSING PARTS.  FAILURE TO FOLLOW

THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.

FAILURE TO SECURELY TIGHTEN ALL BOLTS ON
THE PLOW MOUNT, WINCH PLATE, WINCH, AND
FAIRLEAD CAN RESULT IN PRODUCT FAILURE
WHICH MAY RESULT IN VEHICLE DAMAGE AND
OPERATOR INJURY OR DEATH.  DOUBLE CHECK
THAT ALL BOLTS ARE SECURELY TIGHTENED

PRIOR TO USE.

 

WARNING

Summary of Contents for 80554

Page 1: ...electrical cables o Across any sharp edges o Through or near moving parts o Near parts that become hot Alw Alw Alw Alw Alwa a a a ays ys ys ys ys insulate and protect all exposed wiring and electrical terminals Alw Alw Alw Alw Alwa a a a ays ys ys ys ys install terminal boots as directed in installation instructions Alw Alw Alw Alw Alwa a a a ays ys ys ys ys use appropriate and adequate care in li...

Page 2: ...or or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and oper...

Page 3: ...t 5 16 18x1 1 4x1 3 4 4 B2 1324 5 16 flat washer 8 B3 2002 5 16 18 lock nut 8 C1 79712 3 8 Safety Retaining Clip 2 D1 79340 RH Bolt On Offset Weldment 1 D2 79341 LH Bolt On Offset Weldment 1 III Torque Specifications 1 4 6mm 8 lb ft 10 8 N m 5 16 8mm 17 lb ft 22 5 N m 3 8 10mm 30 lb ft 40 7 N m 7 16 11mm 50 lb ft 67 8 N m 1 2 12mm 75 lb ft 101 7 N m A1 B1 B2 B3 C1 C1 B2 B3 D2 D1 ...

Page 4: ...front plow mount can be installed along with existing winch mount and body armor kits 2 Slide front plow mount through vehicle frame in orientation as shown in Figure 2 Rotate the mount as required to provide adequate clearance 3 Slide u bolts around vehicle frame tube and through back side of plow mount as shown in Figure 3 Figure 1 Figure 3 Figure 2 ...

Page 5: ...ratchet will provide better access to mounting hardware 5 Figure 5 shows a completed installation with front plow mount bolted in place 6 Bolt on right hand and left hand offset tab weldments to push tube base in orientation shown in Figure on page 3 Hardware is supplied with the plow kit Torque hardware to specification once proper fit has been verified with vehicle plow mount IV Foreman Installa...

Page 6: ... hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the part from moving freely READ THE VEHICLE S OPERATOR MANUAL WINCH OPERATOR MANUAL AND ALL WARN ING LABELS PRI...

Reviews: