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WARN INDUSTRIES

PAGE 1

80361A1

©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

‰

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be
damaged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or
personal injury.

‰

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.

Flying chips can cause eye injury.

‰

Always 

use extreme caution when cutting and trimming during fitting.

‰

Always

 remove jewelry and wear eye protection.

‰

Never

 lean over battery while making connections.

‰

Never route electrical cables:

Across any sharp edges.
Through or near moving parts.
Near parts that become hot.

‰

Always

 insulate and protect all exposed wiring and electrical terminals.

‰

Always

 install terminal boots as directed in installation instructions.

‰

Always 

use appropriate and adequate care in lifting components into place.

‰

Always

 insure components will remain secure during installation and operation.

‰

Always

 tighten all nuts and bolts securely, per the installation and operation.

‰

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

‰

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

INSTALLATION INSTRUCTIONS

Front Plow Mounting Kit

Front Plow Mount Kit:

 

80360

Application:  Kawasaki Brute Force

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow

recommendations.    CAUTION signals a hazard that may cause minor to moderate injury, if you
do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

Summary of Contents for 80360

Page 1: ...n Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS Front Plow Mounting Kit Front Plow Mount Kit 80360 Application Kawasaki Brute Force Your safety and the safety of others is ver...

Page 2: ...ent Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moder...

Page 3: ...kets 10mm 14mm 1 2 Wrenches 1 2 Flat Blade Screwdriver I Parts List Ref Description Qty A1 Plow Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 2 B2 5 16 Flat Washer 4 B3 5 16 18 Lock Nut 4 B4 M10 1 25 x 20mm Flange Head 2 C1 Plow Mount Bracket Right 1 C2 Plow Mount Bracket Left 1 C3 Plate winch spacer 2 C4 Pin Plow Retainer 2 C4 C3 B2 C2 B4 B3 B4 C1 A1 B1 ...

Page 4: ...lign holes on mounting tabs with the holes in bumper and frame Install M10x20 flange bolts B4 supplied but do not tighten at this time Figure 4 4 Secure plow mount to frame tubes with 5 16 u bolts B1 and washers B2 and nuts B3 as shown in Figures 1 5 Tighten all 5 16 fasteners to 12 N m 9ft lb Tighten M10 bolts to 27 N m 20ft lb Figure 3 Figure 4 Figure 2 Loosen Front Skid Plate Remove Skid Instal...

Page 5: ...ube guards and align winch plate holes with plow mount holes 3 Install shim plates C3 under the front of winch mount Figure 7 Attach the mounting plate A1 by sliding the supplied 5 16 U bolts B1 and B2 around the tubes and through the plate Figure 8 Fasten the U bolts with the supplied washers B3 and nuts B4 ensuring that the plate sits flush against the front and rear contact surfaces Tighten all...

Page 6: ... a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the winch mounting plate Figure 9 using two hardware provided in the winch kit See instructions included in winch kit for recommended torque 5 Switch the winch clutch to freespool Manually feed the winch cable through the roller fairlead Attach the clevis hook to the end cable loop Figure 10 Reinstall front skid plate with ori...

Page 7: ...LLED FAILURE TO DO SO CAN RESULT IN PRODUCT FAILURE WHICH CAN LEAD TO VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH V MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be lo...

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