Warn 79700 Installation Instructions Manual Download Page 2

 

2 80655A1

N O T I C E

Equipment Damage

•  Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle.

Read installation and operating instructions thoroughly.

  

 

C A U T I O N

Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO MINOR OR MODERATE INJURY

•  Always take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never operate this product if you are under 16 years of age.

•  Never operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .......................................................................................................page 2

Torque Specifications

 ............................................................................................page 2

Parts List

 ................................................................................................................page 3

Installation

 .............................................................................................................page 4

Operation

 ........................................................................................................... page 5-6

Tips/Troubleshooting

 ............................................................................................page 7

Maintenance/Care

 ................................................................................................page 7

T O O L S   R E Q U I R E D

• 

Ratchet

• 

Sockets:   13mm,15mm, 16mm,17mm, 18mm,19mm

• 

Wrenches:  13mm, 15mm,16mm,17mm, 18mm, 19mm

• 

Torque Wrench

T O R Q U E   S P E C I F I C A T I O N S

1/4 

8 lb. ft. (10.8 N-m)

5/16  17 lb. ft. (12.5 N-m)

3/8 

30 lb. ft. (40.7 N-m)

7/16  50 lb. ft. (67.8 N-m)

1/2 

75 lb. ft. (101.7 N-m) 

Summary of Contents for 79700

Page 1: ...n drilling on any vehicle Make sure that all fuel lines brake lines electrical wires and other objects are not punctured or damaged when if drilling on the vehicle Thoroughly inspect the area to be drilled on both sides of material prior to drilling and relocate any objects that may be damaged Failure to inspect the area to be drilled may result in vehicle damage electrical shock fire or personal ...

Page 2: ...thisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 Operation page 5 6 Tips Troubleshooting page 7 Maintenance Care page 7 T O O L S R E Q U I ...

Page 3: ...4 5 16 Flat Washer B3 22491 2 8mm Nylon Locknut B4 2079 2 5 16 nut B5 61461 1 U bolt B6 2002 2 5 16 Lock nut C1 28514 2 12mm dia x 35mm Long Capscrew C2 9213 4 1 2 Flat Washer C3 70117 2 12mm Nylock Locknut D1 22527 2 10mm dia x 25mm Long Capscrew D2 29926 4 3 8 Flat Washer D3 69807 2 10mm Nylon Locknut E1 79712 2 Retaining Pin F1 82466 1 Strap B2 A2 E1 A1 D1 D2 C2 C1 A3 B3 C3 D3 B1 ...

Page 4: ... to bottom skidplate of vehicle using 10mm hardware as shown in Figure 2 Do not tighten hardware at this time 3 Slide support bracket through vehicle frame on top of mount in orientation shown in Figure 3 Secure bracket to mount using 8mm hardware Once this bracket is in place all hardware can be tightened and torqued in place per specifications on page 2 Figure 1 Figure 2 Figure 3 12mm hard ware ...

Page 5: ...the plow mount flange The alignment pucks should be fully seated into the plow mount cradle feature 5 With both alignment pucks seated into the plow mount the retaining pins can be inserted Once inserted the retaining clips on the pins can be clipped onto locking tab on plow mount refer to Figure 6 See Plow operator guide Install ing the Plow for more information 6 With both retaining pins secure ...

Page 6: ...iew in parts list See Figure 8 10 Turn the ignition switch to ON and operate the winch to lift and lower the plow The plow is now ready for operation Read the Plow Operators Guide before operating plow Helpful Hints When removing the plow assembly from the plow mount use a block under the base of the push tube assembly to hold up the assembly at the connection height This will aid in the next conn...

Page 7: ...installation instructions for tips or notes 2 Contact the dealer where you purchased the kit 3 Call an authorized WARN Service Center from the warranty sheet included in the kit Please have the following information avail able before calling part number listed on front of instructions date of purchase and make model and model year of ATV 4 Contact WARN customer service at 1 800 543 9276 or www war...

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