Warn 73040 Installation Instructions Manual Download Page 7

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WARN INDUSTRIES

PAGE 7

73465 A2

10. Remove the 8 hex flange nuts and remove the bumper beam. Retain the hardware for bumper
installation.

Figure 10

Figure 10 Bumper beam, left side shown

11. Remove the four screws and remove the skid pan. Retain the hardware for reinstallation of the skid
pan.

Figure 11

Figure 11 Skid pan

12. Remove the molded plastic inner fender extensions by clipping or drilling out the rivets holding them to
the bottom of the inner fenders.

Figure 12

Remove 4 fasteners to remove
skid pan

Remove 4 flange nuts
per side

Bumper beam

Summary of Contents for 73040

Page 2: ...627 Light Bracket LH 1 73775 Light Bracket RH 1 73774 License Plate Bracket 2 73469 Spacer Tube 2 76198 II TOOLS REQUIRED 10mm socket 11 16 socket and end wrenches 12mm socket 3 4 socket and end wrenches 14mm socket Flat blade screw driver 17mm socket 1 4 and 1 2 drill 7 16 socket and end wrenches Safety glasses 5 8 socket and end wrenches 12 x 40mm Bolt Lock Washer Flat Washer ...

Page 3: ...t 101 7 N m IV INSTALLATION 1 Remove the screws from the rear corners of the bumper two in each side Figure 2 Figure 2 Bumper mounting screws left side 2 Remove the eight screws along the bottom of the bumper Figure 3 Figure 3 Lower bumper mounting screws Remove 2 screws in rear of bumper Remove 8 screws in bottom of bumper 4 per side ...

Page 4: ...ners 4 Remove the two plastic fasteners from the top of the grille Retain the hardware for use later Carefully pry the center pins up before removing the fasteners Figure 5 Figure 5 Left grille fastener removal 5 Pull the grille free of the retaining clips with a sharp pull Remove 2 screws Remove 2 plastic fasteners 1each side Lift center pin then pry fastener out ...

Page 5: ...port Figure 6 Figure 6 Bumper fasteners 7 Pull the bumper corners free by pulling the ends rearward and out The top of the bumper is snapped into plastic clips just below the fender corners in front of the flares Pull the bumper free Figure 7 Figure 7 Left bumper end removal Remove 5 plastic fasteners 2 behind bumper not shown ...

Page 6: ...lace and remove the blocks Figure 8 Figure 8 LH bumper mounting block 9 Remove the three screws and remove the upper bumper support Figure 9 Figure 9 Upper bumper support Remove 2 screws and remove plastic block Remove 3 screws Do not remove the nuts on top Bumper mounting block Upper bumper support ...

Page 7: ...side shown 11 Remove the four screws and remove the skid pan Retain the hardware for reinstallation of the skid pan Figure 11 Figure 11 Skid pan 12 Remove the molded plastic inner fender extensions by clipping or drilling out the rivets holding them to the bottom of the inner fenders Figure 12 Remove 4 fasteners to remove skid pan Remove 4 flange nuts per side Bumper beam ...

Page 12: ...ashers lock washers and nuts The shape of some winches may prevent the use of these brackets Figure 21 Figure 20 RH Light Bracket installed Install the License Plate L Brackets using the 1 4 hardware The brackets can be installed from the back of the bumper Figure 22 Drill a 1 4 hole in the inner fender and zip tie around the body mount stud 2 7 16 bolt lock washer hex nut ...