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101403A0

Figure 10

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted or 

deformed.

2.   Inspect all nuts and bolts on the winch, winch mount and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

11.  Installation is complete. 

Summary of Contents for 101394

Page 1: ...andelectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceal...

Page 2: ...ion page 4 7 Maintenance Care page 7 T O O L S R E Q U I R E D Standard wrenches Standard sockets T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 ...

Page 3: ...3 101403A0 P A R T S L I S T ID No Item No Description Qty A1 101398 FAIRLEAD ASSEMBLY 1 A2 101395 WINCH MOUNT ASSEMBLY 1 ID No Item No Description Qty B1 83349 M6 FLAT WASHER 2 B2 60595 M6 LOCKING NUT 2 B3 22491 M8 LOCKING NUT 4 B4 1324 5 16 FLAT WASHER 8 B5 22508 M8 HEX BOLT 4 A2 A1 ...

Page 4: ... 101403A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove the screws that hold the front plastic to the bumper structure 2 Remove the fastener to the bottom of the radiator bracket on both sides 3 Remove the nuts holding the lower A Arms Figure 1 Figure 2 Figure 3 Remove Remove ...

Page 5: ...Arms Use care in not damaging radiator while removal 6 The front of the Maverick is now ready to install the rear weldment of the winch mount 7 Place the rear winch mount weldment over the four A Arm mounting bolts shown in previous picture Use the same orientation as shown in picture I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 Figure 4 A Arm Nut Bumper Structure Fairlead Wel...

Page 6: ...lied in your winch kit 9 Before you install winch review Figure 8 The illustration shows correct winch orientation Notice the winch clutch handle should be on the passenger side of the vehicle The winch rope winds off the top of the winch drum and through the fairlead opening 10 Slide winch into position Install using hardware and instructions found in your winch kit Figure 8 Figure 9 Figure 7 Att...

Page 7: ... hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving fr...

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