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©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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101246A0

7.  Using a cutting tool of choice, remove the lower section of 

plastic. 

 

NOTE:  The modification of front plastic will vary depending 

on which Sportsman model you purchased.

8.  Reinstall the top portion of plastic using the two screws 

previously removed in step 1.  Your Installation is now 

complete.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY 

PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted or 

deformed.

2.   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

Figure 7

Figure 8

Summary of Contents for 100960

Page 1: ...rtsandjoints Alwayskeepothersawaywhenoperatingoradjustingplow Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causing...

Page 2: ...INJURY AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 6...

Page 3: ... I S T ITEM PART NUMBER DESCRIPTION QTY A1 100957 PLOW WELDMENT 1 A2 79225 PLOW LH BRACKET 1 A3 79226 PLOW RH BRACKET 1 B1 89084 M8 HEX HEAD BOLT 4 B2 71588 M8 FLANGE NUT 4 B3 79712 3 8 SAFETY PIN 2 B4 63010 FENDER WASHERS 2 B5 2002 5 16 LOCK NUTS 2 B6 1324 5 16 FLAT WASHERS 2 B7 7355 5 16 CARRIAGE BOLTS 2 ...

Page 4: ... 4 101246A0 BEFORE YOU BEGIN A WARN winch mount is required for plow mount installation 1 Remove the grill and the lower front plastic 2 Install WARN winch mount and winch following winch and mount instructions I N S T A L L A T I O N I N S T R U C T I O N S Figure 1 Figure 2 Figure 3 ...

Page 5: ...winch mount as indicated in photo 4 Slide plow mount into position between the two tabs on the front lower frame 5 Align the holes in the front of the plow mount over the carriage bolts previously installed and secure with washer B6 and nut B5 Do not tighten at this time 6 Mark lower outter corners of front plastic to cut Bolts 3 each side Lower frame tab Fairlead Carriage bolts Figure 4 Figure 5 ...

Page 6: ...MAGE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts tha...

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