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Boiler Manual

Incorporating: 

Guarantee Registration

 

User Instructions

 

Installation Instructions

 

Service Instructions

 

Service Record

High Efficiency 

Condensing Boilers

Models covered by this manual:

U-Series

Utility

 

U70HE 

U90HE 

U120HE

Utility Pumped

 

UP70HE 

UP90HE

Utility System

 

US70HE 

US90HE

Utility Combi

 

UC70HE 

UC90HE

K-Series

Kabin Pak

 

K70HE 

K90HE 

K120HE

Kabin Pak Pumped

 

KP70HE 

KP90HE

Kabin Pak System

 

KS70HE 

KS90HE

Kabin Pak Combi

 

KC70HE 

KC90HE

Leave this manuaL with the end user

Summary of Contents for U Series

Page 1: ...ency Condensing Boilers Models covered by this manual U Series Utility U70HE U90HE U120HE Utility Pumped UP70HE UP90HE Utility System US70HE US90HE Utility Combi UC70HE UC90HE K Series Kabin Pak K70HE...

Page 2: ...ance Telephone 0870 240 6532 Fax 028 9262 2827 Email service warmflow co uk Web www warmflow co uk For Parts Service Technical Warranty Contact Great Britain N Ireland Tel 0870 240 6532 Republic of Ir...

Page 3: ...Gravity System 39 4 2 Two Pipe System 40 4 3 De aerator System 40 4 4 One Pipe Lift System 41 5 0 Flues 5 1 Installation of Balanced Flues 42 5 2 Conventional Flues 44 5 3 Flue Terminal Positions 44 6...

Page 4: ...hile the boiler is still hot as this will cause damage to the thermostat Burner Lockout When the pressure jet oil fired burner stops after failing to fire the red reset button will be illuminated This...

Page 5: ...which has a cut off point of 110 C this is factory set and is not adjustable The high limit thermostat is located under the control panel to the left hand side press button to reset As standard the p...

Page 6: ...dinary plastic pipe eg plastic overflow pipe directly into the household drain or soak away Any blockage in the drain could lead to an alteration in the combustion settings because of partially blocke...

Page 7: ...ust be fitted with a suitable chemical scale preventer eg Fernox Quantomat or Combimate alternatively contact Warmflow for further details 5 That the flow from any one hot water outlet does not exceed...

Page 8: ...cturer s guarantees are void if the appliance is not installed and commissioned in accordance with the recommendations made herein 1 2 General Requirements The installation of the boiler must be in ac...

Page 9: ...duced even if the heat store is up to temperature 1 3 1 Pump Over Run Where there is a build up of excess heat in the boiler primary heat exchanger and the central heating has not been selected then t...

Page 10: ...emovable 1 5 2 U Series Utility Pre Wired UHE Key Components 1 Heat Exchanger 2 Condensing Unit 3 Auto Air Vent 4 Service Door 5 Dual Safe Thermostat 6 Heat Exchanger Baffles 7 Service Door 8 Service...

Page 11: ...t 10 Heat Exchanger Baffles 11 Service Door 12 Service Door Cover 13 Condensate Trap 14 Riello RDB 2 2 Burner 15 Heating Flow Connection 16 Heating Return Connection 1 5 4 U Series Utility System USHE...

Page 12: ...or 10 Service Door Cover 11 Control Panel 12 Expansion Vessel 13 Riello RDB 2 2 Burner 14 Heat Exchanger Baffles see dimension drawing for details of connections 1 5 6 U Series Utility Combi UCHE Cont...

Page 13: ...s Kabin Pak Casing Components 1 Boiler Assembly 2 Top Casing removable 3 Flue Assembly removable 4 Rear Flue Casing 5 Blanking Plug removable 6 Rear Casing removable 7 Side Casing 8 Front Casing remov...

Page 14: ...n 12 Heating Return Connection 1 5 9 K Series Kabin Pak Pumped KPHE Key Components 1 Heat Exchanger 2 Condensing Unit 3 Pipework Assembly 4 Pressure Relief Valve 5 Auto Air Vent 6 Circulating Pump 7 A...

Page 15: ...1 5 11 K Series Kabin Pak Combi KCHE Key Components 1 Heat Exchanger 2 Heat Store 3 Condensing Unit 4 Service Door 5 Pipework Assembly 6 Plate Heat Exchanger 7 Twin Head Pump 8 Condensate Trap 9 Servi...

Page 16: ...2 K Series Kabin Pak Combi KCHE Control Panel Control Thermostat Mains On Lamp Green High Limit Tripped Lamp Yellow Burner Lockout Lamp Red HW On Off Switch CW On Off Switch High Limit Thermostat Rese...

Page 17: ...ted CH Pump Only Runs Room Stat Satisfied Boiler Stat Satisfied Boiler Limit Stat Tripped Burner Fires DHW Pump Only Runs HW Limit Stat Satisfied Boiler Limit Stat Tripped Burner Fires Burner Stops Pr...

Page 18: ...583 50 75 86 134 21 Q P N M L K J H G F E D C B A MODEL R S UC 596 865 601 766 134 207 390 841 817 840 845 74 115 167 205 310 666 2 2 Dimensions 2 2 1 U Series Utility UHE UPHE USHE Models 2 2 2 U Ser...

Page 19: ...00 700 773 210 95 161 67 40 90 40 67 705 50 50 KP 413 900 700 773 210 95 161 67 40 90 40 67 705 50 50 KS 413 900 700 773 210 95 161 67 40 90 40 67 705 50 50 Q P N M L K J H G F E D C B A MODEL R S KC...

Page 20: ...Page 18 2 3 Flue Options Components Dimensions 2 3 1 HE Low Level Balanced Flue Kit FBF Comprising the following four main components...

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