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SAFETY CHECK LIST

DON’T TAKE UNNECESSARY RISKS!

Failure to read and apply manual instructions will cause poor performance, unnecessary repairs and 

injury.

Wear safety glasses and use respiratory protection.

Disconnect the power before servicing or changing knives.

Wear footwear that does not slip. This will help you keep proper footing and balance. Always stand beside the 

machine, never in the way of the in-feed and out-feed areas.

Keep knives sharp and clean.

Make sure the machine has proper grounding.

Make sure all guards are secured and in working order.

Remove all adjusting keys and wrenches before starting.

Check the stock for loose knots, nails, and foreign matter.

Keep the machine in a dry, clean, and well-lit area. 

PREPARING TO USE THE MACHINE

1. Disconnect the power source while going through these procedures.

2. Check knives to ensure that the bolts are tight. If molding, set your guides for the stock path through the 

knife area. If planing, you may or may not wish to set your guides. Many times, they are not needed in 
planing.

3.

When molding, the head scale setting must be set to within 3/16” of the height of your stock

. The “0” on 

your scale is set to the top of your GS-2 guide system sub-plate. This means you would set the machine 
head reference to the scale at ¾” in order to take a full profile pass on a ¾” piece of stock. You could set 
the machine head in reference to the scale at 15/16” for a maximum height first pass (3/4” + 3/16”). This 
setting will provide the proper roller tension. Any other setting higher from the thickness of the stock 
entering the machine is unacceptable and dangerous. See the molding section for more information.

4. The chip extractor loads first under the out-feed end of the head with a lip under the cast head. You then 

finish by attaching the chip extractor with its pin. Make sure the pin is inserted all the way in until you 
feel it “catch” on the spring-loaded catch. 

5. Check rotational clearance of the knife with the chip extractor in place. Rotate the knife by hand at the 

5” pulley cut out on the inner belt guard to ensure the knife area is clear.

6. Do not stand or let others stand in the out-feed area or directly in line with the in-feed of the machine.

7. With the head set in the proper position, tighten the head locking bolt firmly. This is essential for safety 

and to ensure the machine head will stay where you have set it.

8. Test a piece of stock, with the machine off, to see if it will make contact with the in-feed roller.

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Summary of Contents for 209

Page 1: ...OPERATOR S MANUAL MANUAL NUMBER OM 991 ADDRESS 70 Powers St Milford NH 03055 info williamsnhussey com www williamsnhussey com 1800 258 1380 603 732 0219 fax 603 732 4048 Customer Service is available...

Page 2: ...nd caution Following stated and inherent safety precautions will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of inc...

Page 3: ...on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of stock You cou...

Page 4: ...under the out feed roller before engaging a higher feed rate This reduces the incidence of a large chip out a chatter mark or snipe on the first few inches of your stock You have the same advantages...

Page 5: ...urn your knives to the factory for re sharpening Have your knives re sharpened when you first notice some dullness This gives optimal performance and maximum life span out of the knives Molding knives...

Page 6: ...gainst the bolts in the direction of the tube side of the machine for an exact profile match up Hold secure while tightening bolts Set the head height to within 3 16 of your stock height This will giv...

Page 7: ...he stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are effective and last a long time after being cut into many times As you become m...

Page 8: ...the angle needed to cut the wood sections in order to stay within the selected radius Lay out the wood sections by marking the angles while being careful to select cuts for grain structure and color...

Page 9: ...Rotate the blade arbor by hand to insure nothing is interfering with its rotational path 6 Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL I...

Page 10: ...the chip extractor is in place the front lip engaged into the head and the pin is firmly seated Utilize a high square relieved guide when planing the edge of stock to ensure the edge will be reasonab...

Page 11: ...erally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a different height dimension than what was selected for the stock Causes The stock may...

Page 12: ...ollers to see if they have a glossier than normal build up Clean the gloss or pitch build up off the rollers 6 Make sure adequate spring pressure is being applied to the rollers 7 Check the base or be...

Page 13: ...the roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The...

Page 14: ...the correct setting in most cases you would push the unit toward the in feed end of the machine as you tighten it using up the attaching bolt hole clearance for adjustment This should give you the opt...

Page 15: ...ned To remove the motor from the motor mount and chain guard remove the two motor shaft chain sprockets and loosen and remove 4 socket head cap screws that are in a rectangular pattern surrounding the...

Page 16: ...ARBOR REMOVAL VIEW 16...

Page 17: ...isuse improper maintenance normal wear wood jams or using a knife motor with a horse power rating over 2HP WHO IS COVERED The warranty covers the initial purchaser only LIMITATIONS ON WARRANTY William...

Page 18: ...AUTHORIZATION FROM WILLIAMS HUSSEY IS REQUIRED BEFORE ITEMS ARE BETURNED FOR EVALUATION 18...

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