background image

CHATTER

 

 

 

 

 

 

 

 

 

 

 

 

 

Snipe

 

 

 

 

 

 

 

 

 

 

 

De

fi

ni on

 

Cha er

 

marks

 

are

 

irregulari es

 

in

 

the

 

fi

nish

 

quality

 

of

 

the

 

surface

 

of

 

the

 

wood.

 

They

 

can

 

be

 

evenly

 

spaced

 

or

 

ran

domly

 

distributed.

 

Simply

 

put,

 

they

 

may

 

be

 

described

 

as

 

“hills

 

and

 

valleys”

 

in

 

the

 

wood

 

surface.

 

  

Cause

 

These

 

marks

 

are

 

caused

 

by

 

either

 

loosely

 

held

 

stock

 

or

 

by

 

an

 

imbalance

 

in

 

the

 

machine’s

 

mechanical

 

quali es

 

 

 

Solu ons

 

The

 

most

 

common

 

cause

 

of

 

poor

 

stock

 

fi

nish

 

quality

 

is

 

a

 

rough

 

running

 

belt.

 

Replace

 

the

 

belt.

 

  

Make

 

sure

 

you

 

are

 

cu ng

 

with

 

the

 

head

 

set

 

at

 

the

 

appropriate

 

height.

 

  

Keep

 

your

 

knives

 

sharp.

 

Dull

 

knives

 

cause

 

intermi ent

 

feeding.

 

  

Check

 

the

 

pulleys

 

for

 

damage

 

or

 

imbalance.

 

  

Check

 

to

 

see

 

that

 

both

 

knives

 

and

 

all

 

a ach

ing

 

bolts

 

are

 

of

 

the

 

same

 

weight.

 

  

  

De

fi

ni on

 

Snipe

 

is

 

generally

 

an

 

unwanted

 

undercut

 

in

 

the

 

stock.

 

It

 

occurs

 

in

 

the

 

fi

rst

 

and

 

last

 

few

 

inches

 

of

 

the

 

stock

 

length.

 

It

 

causes

 

a

 

di

erent

 

height

 

di

mension

 

than

 

what

 

was

 

selected

 

for

 

the

 

stock.

 

  

Causes

 

The

 

stock

 

may

 

be

 

cupped,

 

warped

 

or

 

twisted.

 

  

The

 

stock

 

experiences

 

a

 

change

 

in

 

down

 

pressure

 

as

 

the

 

out

 

feed

 

roller

 

engages

 

the

 

stock,

 

and

 

when

 

the

 

stock

 

disengages

 

with

 

the

 

in

 

feed

 

roller.

 

  

The

 

stock

 

may

 

enter

 

or

 

exit

 

the

 

machine

 

on

 

an

 

angle

 

because

 

it

 

is

 

either

 

being

 

fed

 

from

 

a

 

higher

 

or

 

lower

 

plane

 

than

 

the

 

bed,

 

or

 

it

 

is

 

exi ng

 

to

 

a

 

higher

 

or

 

lower

 

plane.

 

Solu ons

 

Use

 

a

 

jointer

 

to

 

fl

a en

 

cupped,

 

warped,

 

or

 

twisted

 

stock.

 

  

Bu

 

stock

 

pieces

 

ght

 

end

 

to

 

end.

 

  

Put

 

a

 

slight

 

upward

 

pressure

 

on

 

the

 

exposed

 

end

 

of

 

the

 

stock

 

during

 

both

 

the

 

in

 

feed

 

and

 

out

 

feed

 

stroke.

 

  

Use

 

slightly

 

longer

 

stock

 

length

 

than

 

needed

 

and

 

cut

 

the

 

snipe

 

o

.

 

  

Make

 

sure

 

the

 

head

 

locking

 

handle

 

is

 

ght.

 

  

Your

 

outboard

 

support

 

should

 

be

 

slightly

 

higher

 

than

 

your

 

bed.

 

Summary of Contents for 206

Page 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Page 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Page 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Page 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Page 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Page 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Page 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Page 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Page 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Page 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Page 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Page 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Page 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Page 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Page 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Page 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Page 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Page 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Page 19: ...ARBOR REMOVAL VIEW...

Page 20: ...Stand exploded diagram...

Page 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Page 22: ...Notes Maintenance Records...

Page 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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