Rev. 1.2
Assembly Instructions - Spray Valve SMS-02
Page 2 of 34
Walther Systemtechnik GmbH
– D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de
Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1
INTRODUCTION ................................................................................................................................................. 5
1.1
T
ARGET
G
ROUP OF THE
A
SSEMBLY
I
NSTRUCTIONS
............................................................................................................ 5
1.2
L
IST OF
S
IGNS AND
S
YMBOLS
....................................................................................................................................... 5
2
SAFETY............................................................................................................................................................... 5
2.1
G
ENERAL
I
NFORMATION
............................................................................................................................................. 5
2.2
D
ANGERS FROM
R
ESIDUAL
E
NERGY
............................................................................................................................... 5
2.3
W
ARRANTY AND
L
IABILITY
........................................................................................................................................... 5
2.4
C
ORRECT
U
SE
........................................................................................................................................................... 6
2.5
I
NCORRECT
U
SE
........................................................................................................................................................ 6
2.6
Q
UALIFICATION OF
P
ERSONNEL
.................................................................................................................................... 6
3
TRANSPORT ....................................................................................................................................................... 7
3.1
P
ACKAGING
.............................................................................................................................................................. 7
3.2
T
ASKS BEFORE
T
RANSPORT
.......................................................................................................................................... 7
4
DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1
P
URPOSE OF THE
D
EVICE
............................................................................................................................................. 7
4.2
T
ECHNICAL
D
ATA
....................................................................................................................................................... 8
4.3
T
YPE
L
ABEL
.............................................................................................................................................................. 8
5
INSTALLATION AND START-UP ............................................................................................................................ 8
5.1
H
OSE
M
OUNTING
...................................................................................................................................................... 8
5.2
T
OTAL
V
IEW
/
D
ESCRIPTION
......................................................................................................................................... 9
5.3
A
DJUSTING THE
D
EVICE
.............................................................................................................................................. 9
5.4
SMS-02
WITH
R
ASTER
-N
EEDLE
D
ETECTION
................................................................................................................. 10
5.4.1
Terminal Assignment for Needle Query..................................................................................................... 10
5.4.2
Terminal Assignment for Magnetic Valve.................................................................................................. 10
5.5
I
NSTALLATION
D
IAGRAM FOR
C
OLOR
-M
ARKING
S
YSTEMS
................................................................................................ 11
6
OPERATION ..................................................................................................................................................... 11
6.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 11
6.2
O
PERATION
I
NFORMATION
/
O
PERATING
C
ONDITIONS
.................................................................................................... 11
6.3
O
PERATING
E
LEMENTS
............................................................................................................................................. 12
7
MAINTENANCE AND REPAIR ............................................................................................................................ 13
7.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 13
7.2
C
LEANING
.............................................................................................................................................................. 13
7.3
E
XCHANGING THE
A
IR
V
ALVE
(11.0.0) ........................................................................................................................ 13
7.4
E
XCHANGING THE
R
ETURN
C
HECK
V
ALVE
,
COMPLETE
(10.0.0)......................................................................................... 13
7.5
R
EPLACING THE
N
EEDLE
(7.0.0)
AND THE
N
OZZLE
(2.1.0) .............................................................................................. 13
7.6
E
XCHANGING THE
S
EALING
B
USH
(6.0.0) .................................................................................................................... 14
7.7
I
NSERTING
G
ASKETS AND
O-R
INGS
: ............................................................................................................................ 14
7.8
M
AINTENANCE FOR
O
PERATION IN
C
OLOR
-M
ARKING
S
YSTEMS
(N
ORMAL
O
PERATION
) ........................................................ 14
7.9
S
PARE
P
ARTS
.......................................................................................................................................................... 15
7.10
C
USTOMER
S
ERVICE
/
S
UPPORT
............................................................................................................................. 15
8
TROUBLESHOOTING ........................................................................................................................................ 16
8.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 16
8.2
F
AILURES
: .............................................................................................................................................................. 16
8.3
S
PRAY
I
MAGE
/
T
YPE OF DEFECT
.................................................................................................................................. 17
9
TAKING OUT OF SERVICE ................................................................................................................................. 18
9.1
S
HORT
I
NTERRUPTION
.............................................................................................................................................. 18
9.2
L
ONG
-
TERM
I
NTERRUPTION
....................................................................................................................................... 18
