Walther MPP-03-PRO Assembly Instructions Manual Download Page 7

Rev. 1.6

 

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO 

Page 7 of 22 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

3  Transport 

3.1  Packaging  

The  type  of  packaging  depends  on  the  individual  mode  of  shipping.  If  not  separately  contracted,  the 
packaging  is  in  accordance  with  the  rules  and  regulations  of Walther  Systemtechnik  GmbH. This  rule  is  in 
accordance with the Federal Association for Packaging HPE. 

3.2  Tasks before Transport 

The following has to be done before transport:  

  Disconnect all power lines.  

The actual transport of the incomplete device and its individual parts requires special care in order to prevent 
damages  from  external  forceful  impact  or  careless  on-  and  off-loading.  Depending  on  the  mode  of 
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned 
and leveled by appropriate fastening elements

.  

4  Description of Function 

4.1  Purpose of the Incomplete Device  

The 

MPP-03-PRO

 Micro Point Pulse Valve is a pneumatically controlled application device designed for the 

application  of  materials  such  as  sealants,  adhesives,  greases,  paints,  oils,  etc.  The  needle  piston  is  alter-
nately impinged on by air, triggering an opening and closing of the needle. If the control air is cut off or fails, 
the spring closes the needle. The medium is supplied to the valve either out of a pressure tank or a pump. 
The valve discharges a full jet depending on the individual nozzle size. 
 

MPP-03-PRO

s are extremely fast switching valves. The valves will be predominantly used for the application 

of greases, sealants, adhesives and oils. Depending on the nozzle size, media with different viscosity can be 
processed. 

MPP-03-PRO

 valves are high-precision tools with a long lifetime if the below mentioned instruc-

tions are strictly followed. 
 

General Data 

Dimensions [mm] 

ca. 124 x 58 x 15 

(dimensioned drawing in the appendix!)

 

Weight [g] 

ca. 440 

Switching frequency [Hz] 

200 

(depending on the medium used!)

 

Switching time [ms] 

3  

Continuous sound pressure level [dB(A)] 

 

76 

Energy Supply 

Control air pressure [bar] 

min. 6 

Material pressure [bar] 

max. 100 

Voltage [VDC] 

24 

Power input [W] 

6.5 

Summary of Contents for MPP-03-PRO

Page 1: ...MPP 03 PRO NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device may only be worked with and worke...

Page 2: ...INCOMPLETE DEVICE 8 5 START OF OPERATION 8 5 1 MOUNTING AND INSTALLATION 8 5 2 HOSE MOUNTING 8 5 3 ADJUSTING THE INCOMPLETE DEVICE 8 5 1 RASTER NEEDLE SENSOR 9 5 1 1 Wiring Scheme for Needle Sensor 9...

Page 3: ...ww walther 2000 de info walther 2000 de 10 1 2 Spare Part List 16 10 2 ARTICLE NUMBERS FOR NOZZLES 17 10 3 ARTICLE NUMBERS FOR RASTER NEEDLE LOCK 17 10 4 WEAR AND TEAR KITS 17 10 5 ACCESSORIES 18 10 5...

Page 4: ...D 76726 Germersheim Description Micro Point Pulse Valve MPP 03 PRO Article No MPP 03 PRO We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I C...

Page 5: ...used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this...

Page 6: ...that may hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attached or mal functioning safet...

Page 7: ...1 Purpose of the Incomplete Device The MPP 03 PRO Micro Point Pulse Valve is a pneumatically controlled application device designed for the application of materials such as sealants adhesives greases...

Page 8: ...Machine vibrations to the valves should be avoided 5 2 Hose Mounting The two function hoses are to be connected as fol lows 1 Control air connection to M5 connection 4 0 2 Material connection at valve...

Page 9: ...Optionally you can use a raster needle lock with a pre installed inductive proximity switch It will release a signal when the needle piston with the needle is open This will help you in digitally moni...

Page 10: ...ictly followed when applying high material pressures Please strictly follow the following instructions when planning and constructing application systems The valves are suitable for contactless and re...

Page 11: ...unscrew raster needle lock 9 0 and nozzle 1 0 Carefully push out the needle 7 0 towards the nozzle end Then unscrew the sealing screw 6 0 from the thread with a screwdriver Since the outer O ring 6 2...

Page 12: ...eck for wear after 10 mio switching operations 7 7 Spare Parts IMPORTANT Only use original spare parts from the manufacturer Wrong or defective spare parts from other manufacturers can damage the devi...

Page 13: ...6 2 or 7 1 is defective Check if needle is sticky within the sealing screw 7 0 6 0 Disassemble and clean Needle stroke is set too low Check if needle stroke is correctly set 9 Taking out of Service 9...

Page 14: ...Micro Point Pulse Valve MPP 03 PRO Page 14 of 22 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appe...

Page 15: ...ions Micro Point Pulse Valve MPP 03 PRO Page 15 of 22 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10...

Page 16: ...eedle standard complete incl Piston of stainless and Quad ring 7 1 979866 02 1 Carbide nozzle needle 0 3 complete incl Piston of stainless and Quad ring 7 1 979866 03 1 Carbide nozzle needle 0 5 compl...

Page 17: ...Description 97211329 Nozzle KLS 0 2 mm 97211333 Nozzle KLS 0 3 mm 97211808 Nozzle KLS 0 4 mm 97211413 Nozzle KLS 0 5 mm 97211401 Nozzle KLS 0 8 mm 97211403 Nozzle KLS 1 0 mm 10 3 Article Numbers for...

Page 18: ...W 06 Hotplate see also Product catalog ACCESSORIES 97PA21G XX Pressure Sensor see also Product catalog Checking 979621 E 4 WALTHER Logic Limit Value Module WLG see also Product catalog Checking 979620...

Page 19: ...2 Please note The use of Walther Light Barriers requires centering recesses on the valves WLS MPP03 H LR 01Z001 Holder with fiber optic cables for WLS MPP03 H LR 01 including 2 each centering sleeves...

Page 20: ...nsor is also factory made Its position can optionally be on the side left right For additional information please refer to the Assembly Instructions Pressure Sensors 97PA 21x xxx Pos Description 2 Pre...

Page 21: ...http www walther 2000 de info walther 2000 de 10 5 3 WALTHER Light barrier WLS Figure 1 Mounting a WLS MPP03 V LR 01 with vertical optical axis on a pulse valve MPP 03 Figure 1 Mounting a WLS MPP03 H...

Page 22: ...lefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 4 Orientation towards Valve Body with Installed Nozzle Extension Line Characteristics Contents A Total length GL mm B Constru...

Reviews: