Walther MPP-03-PRO Assembly Instructions Manual Download Page 10

Rev. 1.6

 

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO 

Page 10 of 22 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

6  Operation  

6.1  General Information  

The incomplete device may only be operated if the safety-related equipment is permanently effective and not 
suspended during operation or altered in its intended effectiveness. 

6.2  Operation Instructions / Operating Conditions  

 

CAUTION 

Never point the jet at people. The wearing of eye protection is strongly recommended. The 
spraying process can create noise depending on the air and fluid pressures used. Ear pro-
tection should be worn, if required. 

 

 

WARNING 

Danger caused by flammable, harmful fluid. Always follow the safety instructions on the con-
tainer or the safety data sheet for the fluid. 

 

The 

MPP-03-PRO

 Micro Point Pulse Valve usually works with a control air pressure of 5 

– 6 bar and material 

pressures of up to 100 bar. To obtain a consistent application pattern, the air supply must be kept constant 
without any fluctuations.  
 

 

IMPORTANT  

Accident  prevention  directions  will  be 

strictly

  followed  when  applying  high  material 

pressures.  Please  strictly  follow  the  following  instructions  when  planning  and  constructing 
application systems! 

 

The valves are suitable for contactless and regular application and can be controlled for intermittent or con-
tinuous use. According to the individual application, the control air must be adjusted to the operating cycles 
and to the higher or lower material pressures. 200 tacts per second can be reached under appropriate oper-
ating conditions (material pressure, control air pressure, needle stroke, and short conductions). 
 
The amount of material can be regulated via the stroke adjustment of the needle. A left turn of the regulating 
knob increases the material amount. A fine precision thread affects a needle rise that results in an adjust-
ment of 0.5mm with each turn of the adjusting knob. 

 

 

IMPORTANT 

A plant-specific setting is required for an optimal adjustment of the application pattern. Start-
ing  values  from  laboratory  tests  can  be  used  as  a  basis.  However,  these  may  need  to  be 
adjusted for the specific plant. A combination of the following parameters is necessary: noz-
zle size, opening time, opening stroke, material pressure and temperature (if applicable). 

 

It is harmless to leave fluid in the valve during longer standstills if system stays under pressure (no connec-
tion to outside air). 

Summary of Contents for MPP-03-PRO

Page 1: ...MPP 03 PRO NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device may only be worked with and worke...

Page 2: ...INCOMPLETE DEVICE 8 5 START OF OPERATION 8 5 1 MOUNTING AND INSTALLATION 8 5 2 HOSE MOUNTING 8 5 3 ADJUSTING THE INCOMPLETE DEVICE 8 5 1 RASTER NEEDLE SENSOR 9 5 1 1 Wiring Scheme for Needle Sensor 9...

Page 3: ...ww walther 2000 de info walther 2000 de 10 1 2 Spare Part List 16 10 2 ARTICLE NUMBERS FOR NOZZLES 17 10 3 ARTICLE NUMBERS FOR RASTER NEEDLE LOCK 17 10 4 WEAR AND TEAR KITS 17 10 5 ACCESSORIES 18 10 5...

Page 4: ...D 76726 Germersheim Description Micro Point Pulse Valve MPP 03 PRO Article No MPP 03 PRO We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I C...

Page 5: ...used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this...

Page 6: ...that may hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attached or mal functioning safet...

Page 7: ...1 Purpose of the Incomplete Device The MPP 03 PRO Micro Point Pulse Valve is a pneumatically controlled application device designed for the application of materials such as sealants adhesives greases...

Page 8: ...Machine vibrations to the valves should be avoided 5 2 Hose Mounting The two function hoses are to be connected as fol lows 1 Control air connection to M5 connection 4 0 2 Material connection at valve...

Page 9: ...Optionally you can use a raster needle lock with a pre installed inductive proximity switch It will release a signal when the needle piston with the needle is open This will help you in digitally moni...

Page 10: ...ictly followed when applying high material pressures Please strictly follow the following instructions when planning and constructing application systems The valves are suitable for contactless and re...

Page 11: ...unscrew raster needle lock 9 0 and nozzle 1 0 Carefully push out the needle 7 0 towards the nozzle end Then unscrew the sealing screw 6 0 from the thread with a screwdriver Since the outer O ring 6 2...

Page 12: ...eck for wear after 10 mio switching operations 7 7 Spare Parts IMPORTANT Only use original spare parts from the manufacturer Wrong or defective spare parts from other manufacturers can damage the devi...

Page 13: ...6 2 or 7 1 is defective Check if needle is sticky within the sealing screw 7 0 6 0 Disassemble and clean Needle stroke is set too low Check if needle stroke is correctly set 9 Taking out of Service 9...

Page 14: ...Micro Point Pulse Valve MPP 03 PRO Page 14 of 22 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appe...

Page 15: ...ions Micro Point Pulse Valve MPP 03 PRO Page 15 of 22 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10...

Page 16: ...eedle standard complete incl Piston of stainless and Quad ring 7 1 979866 02 1 Carbide nozzle needle 0 3 complete incl Piston of stainless and Quad ring 7 1 979866 03 1 Carbide nozzle needle 0 5 compl...

Page 17: ...Description 97211329 Nozzle KLS 0 2 mm 97211333 Nozzle KLS 0 3 mm 97211808 Nozzle KLS 0 4 mm 97211413 Nozzle KLS 0 5 mm 97211401 Nozzle KLS 0 8 mm 97211403 Nozzle KLS 1 0 mm 10 3 Article Numbers for...

Page 18: ...W 06 Hotplate see also Product catalog ACCESSORIES 97PA21G XX Pressure Sensor see also Product catalog Checking 979621 E 4 WALTHER Logic Limit Value Module WLG see also Product catalog Checking 979620...

Page 19: ...2 Please note The use of Walther Light Barriers requires centering recesses on the valves WLS MPP03 H LR 01Z001 Holder with fiber optic cables for WLS MPP03 H LR 01 including 2 each centering sleeves...

Page 20: ...nsor is also factory made Its position can optionally be on the side left right For additional information please refer to the Assembly Instructions Pressure Sensors 97PA 21x xxx Pos Description 2 Pre...

Page 21: ...http www walther 2000 de info walther 2000 de 10 5 3 WALTHER Light barrier WLS Figure 1 Mounting a WLS MPP03 V LR 01 with vertical optical axis on a pulse valve MPP 03 Figure 1 Mounting a WLS MPP03 H...

Page 22: ...lefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 4 Orientation towards Valve Body with Installed Nozzle Extension Line Characteristics Contents A Total length GL mm B Constru...

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