Walther Systemtechnik SMS-05 Assembly Instructions Manual Download Page 7

Rev. 1.3

 

Assembly Instructions 

– Spray Valve SMS-05 

Page 7 of 31 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

3  Transport 

3.1  Packaging 

The  type  of  packaging  depends  on  the  individual  mode  of  shipping.  If  not  separately  contracted,  the 
packaging  is  in  accordance  with  the  rules  and  regulations  of Walther  Systemtechnik  GmbH. This  rule  is  in 
accordance with the Federal Association for Packaging HPE. 

3.2  Tasks before Transport 

The following has to be done before transport:  

  Disconnect all power lines.  

The actual transport of the incomplete device and its individual parts requires special care in order to prevent 
damages  from  external  forceful  impact  or  careless  on-  and  off-loading.  Depending  on  the  mode  of 
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned 
and leveled by appropriate fastening elements

.  

4  Description of Function  

4.1  Designated Purpose  

The  spray  valves  of 

SMS-05

  series  are  suitable  for  the  application  of  liquid  up  to  viscous  media,  such  as 

grease, oil, separating agents, colors or glues. One of the major characteristics of the SMS-05 series is the 
stepless  adjusting  of  the  spraying  width  as  well  as  the  integrated  control  valve  for  pre  air  and  purging  air. 
Depending on the viscosity of the medium to be applied, the application pattern can be individually adjusted 
via  the  nozzle  size,  the  atomizing  air  pressure  and  material  pressure.  The  supply  line  of  the  atomizing  air, 
control air and the medium takes place via three hoses. Connections No. 7.0 and No. 8.0 are additional op-
tional material connections for the material circulation (i.e. circulation via nozzle head). 

 

 

CAUTION 

The use of other media can cause functional failures, material damages or even the 
complete destruction of the device. 

 
The 

SMS-05

  Spraying  Valve  is  an  electro-pneumatically  controlled  application  device.  Extremely  short 

control air paths, facilitated by the directly attached 3/2-way solenoid valve (pos.18.0), bring about a fast and 
very exact opening and closing of the needle (pos.13.0). The air valve (pos.12.0) connected with the needle 
(pos.13.0)  receives  air  pressure  on  the  surface  via  the  3/2-way  solenoid  valve.  This  opens  the  air  valve 
(pos.12.0)  such  that  the  atomizing  air  (

“pre  air”)  is  released.  Not  until  the  spring  (pos.12.4)  is  completely 

compressed,  the  air  valve  (pos.  12.0)  moves  the  needle  (pos.13.0),  and  the  medium  comes  out  of  the 
nozzle. If the control air is switched off or fails, this spring (pos. 14.0) will cause the needle to close, whereby 
the needle first closes the nozzle and thereafter the air valve (“purging air”) will close. The pre air and the 
purging air help to keep the nozzle (pos. 3.0) clean. 
 
The material pressure (1/8"-connection - pos. 5.0) must be adjusted to the desired spray pattern and, thus, to 
the atomizing air pressure (1/8"-connection - pos. 17.0). 
It can be used for continuous as well as intermittent spraying. The control air impulses (M5-connection - pos. 
16.0) are transmitted to the working piston via the 3/2-way solenoid valve (pos. 18.0). 
Depending on the particular application case it must be ensured that the control air is adjusted to the number 
of operating cycles. 

Summary of Contents for SMS-05

Page 1: ...t air cap and raster needle lock NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device may only be...

Page 2: ...5 1 HOSE MOUNTING 8 5 2 TOTAL VIEW DESCRIPTION 9 5 3 ADJUSTING THE DEVICE 9 5 4 SMS 05 WITH RASTER NEEDLE SENSOR 10 5 4 1 Terminal Assignment for Needle Detection 10 5 4 2 Terminal Assignment for Sole...

Page 3: ...10 1 1 Spare Part Drawing SMS 05 20 10 1 2 Spare Part Liste SMS 05 21 10 2 ARTICLE NUMBERS FOR AIR CAPS 22 10 3 ARTICLE NUMBERS FOR NOZZLES 23 10 4 ARTICLE NUMBERS FOR NOZZLE NEEDLES 24 10 5 ARTICLE N...

Page 4: ...e 3 D 76726 Germersheim Description Spray valve SMS 05 Article No S05 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1 1 3 1...

Page 5: ...escribe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this device i...

Page 6: ...s on the incomplete device that may hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attach...

Page 7: ...e supply line of the atomizing air control air and the medium takes place via three hoses Connections No 7 0 and No 8 0 are additional op tional material connections for the material circulation i e c...

Page 8: ...lso inscribed in this area 5 Mounting and First Start up The valves can be installed in any position The spraying width for middle air ML and cone air HL can be individually regulated The possibility...

Page 9: ...ng knob IMPORTANT Do not turn the regulating knob further to the left if no more stops are noticeable while turning it The maximum fluid outlet has been reached A further turning will damage the raste...

Page 10: ...S 05 with Raster Needle Sensor Optionally you can use a raster needle lock with a pre installed inductive proximity switch It will release a signal when the needle piston with the needle is open This...

Page 11: ...sheet for the fluid The SMS 05 Spraying Valve usually works with a control air pressure of 4 5 6 bar The atomizing air pressure must be less than the material pressure in order to prevent a backflow...

Page 12: ...ting cycles and to the higher or lower material pressures 50 tacts per second can be reached under appropriate operating conditions material pressure control air pressure needle stroke and short condu...

Page 13: ...fluid supply Otherwise ejected components can cause injuries Particularly when using the spray valve as color marking unit the spray cap should be removed before longer standstills The spray cap will...

Page 14: ...ve 6 and insert in main body 4 Then clean needle tip from any grease residues Screw in new nozzle 3 into main body 4 After that re screw lock 8 onto main body 4 Screw air cap 2 together with retainer...

Page 15: ...open ratchet needle lock memorize setting for later use take off air cap and screw out nozzle with an open end wrench SW 6 IMPORTANT Hold the spraying valve downwards when doing so in order that the...

Page 16: ...ck all supply lines for proper connection and serviceability In case of serious problems that cannot be resolved please contact the Walther Systemtechnik GmbH customer service 8 2 Malfunctions Fault P...

Page 17: ...mage Round jet Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image too much left sided or...

Page 18: ...the operating instructions 9 2 Long term Interruption The following has to be observed for a long term interruption of the device machine Depressurize material supply lines Take off air cap 2 0 and c...

Page 19: ...ions Spray Valve SMS 05 Page 19 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 D...

Page 20: ...art Drawing SMS 05 IMPORTANT If the spraying valve is equipped with a nozzle prolongation the nozzle 3 and the nozzle needle 7 are special versions Therefore when ordering spare parts the article numb...

Page 21: ...1 Nozzle needle complete 8 0 97820097 1 Pressure spring 8 1 97820044 1 Reinforced pressure spring Standard 9 1 9 1 1 9 1 2 9 1 3 9 1 4 97900018 97220204 97610093 97320098 97620017 1 1 1 1 1 Raster ne...

Page 22: ...jet 1 8 2 0mm 97310241 Air cap Flat jet 2 5mm 2 0 Air cap Round jet KLS 15 20x11mm Artikel Nr Description 97310084 Air cap Round jet KLS 0 2 1 0mm 97310085 Air cap Round jet KLS 1 2 1 5mm 97310086 Ai...

Page 23: ...ard 2 5mm 3 0 Nozzle KLS stainless steel 12x17 2mm Artikel Nr Description 97210119 Nozzle KLS 0 2mm 97210120 Nozzle KLS 0 3mm 97210121 Nozzle KLS 0 5mm 97210122 Nozzle KLS 0 8mm 97210123 Nozzle KLS 1...

Page 24: ...Nozzle special spin 0 5mm 97210485 Nozzle special spin 0 8mm 97211030 Nozzle special spin 1 0mm 97212510 Nozzle special spin 1 5mm 97212397 Nozzle special spin 2 0mm 10 4 Article Numbers for Nozzle N...

Page 25: ...etic valve 97150104 12 0 3 2 way Solenoid valve Artikel Nr Description 97150004 Magnetic valve 110V 50Hz 1 5W 97150003 Magnetic valve 220V 50Hz 1 5W 97150103 Magnetic valve 24 V DC 2W with manual trig...

Page 26: ...l Nr Description 97220089 Screwed joint M5 6 4 complete SW 8 x 19mm 97220573 Plug in Screwed joint QS M5 6 4 97220551 Plug in Screwed joint M5 4 3 97220089 Threaded joint complete SW 8x19mm 17 0 Screw...

Page 27: ...8 Accessories Figure Article Number Description 97xxxxxx Nozzle extension see product catalog ACCESSORIES 97410042 Retainer ring hexagonal 97410059 Retainer ring stainless steel 979565 002 Heating pl...

Page 28: ...49 0 7274 7022 91 http www walther 2000 de info walther 2000 de Figure Article Number Description 97320602 Centering sleeve for an exact positioning of the valve 10 8 1 Center hole for Centering slee...

Page 29: ...e initiator has to be set at the factory and also glued in Pos Description 1 Raster needle sensor Pressure Sensor The installation of the pressure sensor will be made factory side Its actual position...

Page 30: ...screw 2 see pic will be turned to the front until stop right turn Strictly follow this procedure to ensure a correct setting of both needle positions The spray application has to be activated release...

Page 31: ...spring 1 3 97320022 1 Cylinder pin DIN 6325 1 4 97320196 1 Regulating button 3 0 97710021 1 Piston complete 3 1 97320145 1 Piston rod 3 2 97710020 1 Piston 3 3 97640007 1 O Ring Viton 4 0 97320198 1...

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