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SURFOX 3

05 User’s Guide 

6

Using the hand wand to electro chemically clean, polish and passivate 

Using the hand wand to electrochemically clean, polish 
and passivate stainless steel or cleaning aluminum

 

A) Selecting the proper mode

D) Selecting the proper pumping mode

INOX / STAINLESS 

AC 

Cleaning 

Marking 

DC 

Polishing 

Etching 

Manual 

pumping mode 

Automatic 

pumping mode 

Large wand selector

. Select this icon when 

using the hand wand attached to the SURFOX 
unit. 

B) Selecting the proper current type,

AC or DC on stainless steel

Select AC for cleaning and DC for polishing. Level 1 has 
the lowest amperage setting. Level 3 has the highest 
amperage setting. 

C) Selecting the proper current type,

AC or DC on aluminum

On aluminum, select AC for cleaning. DC mode will not 
polish aluminum. 

TIP

. When using the polishing mode (DC), use

plenty of SURFOX electrolyte solution. 

Note: 

When using DC setting, the SURFOX electrolyte solution will 

become slightly yellow or will darken. 

Manual pumping mode. 

Choose the manual pumping 

mode to control the amount of solution pumping to the tip. 
Hold the hand wand ON button down to pump solution to 
the tip. Release the ON button to stop the pumping cycle. 
Always use enough solution to keep the cleaning 
accessory wet. 

Automatic pumping mode. 

To start the automatic 

pumping mode, press the ON button on the wand. Once 
it is activated, it will automatically pump the liquid. The 
quantity of liquid can be selected from less to more. 

E) Cleaning and passivating

To clean and passivate, press the hand wand ON button. 
Make sure the cleaning pad is saturated with SURFOX 
electrolyte cleaning solution before starting to work. If the 
cleaning accessory is too dry, it will wear prematurely. 
Start working when solution drips from the cleaning pad. 

Do not press hard, let the electrochemical process do the 
work. Do not use the cleaning accessory like an abrasive 
pad or a brush. 

F) Neutralizing

1. Remove any excess of SURFOX electrolyte cleaning

solution using a soft clean cloth or by rinsing with water.

2. Spray SURFOX-N or FT-100 on the surface.

3. Wipe dry with 

another 

soft clean cloth to avoid cross

contamination or by rinsing with water.

Refer to neutralization procedure in neutralization section 
for instructions on how to properly neutralize. 

WARNING! 

When using the machine for the first time,

there  could  be  water  in  the  system  from  factory  testing. 
Adjust  the  liquid  pump  setting  to  automatic  at  maximum 
speed  and  let  the  liquid  drip  into  a  disposal  cup  for  2 
minutes (amount  of time required to empty  the  hose  from 
the tank to the wand). Then, adjust the liquid pump setting 
back to desired pumping speed. 

WARNING! 

DC mode is used to polish the weld 

bead to match the mirror finish of the material. 

ALU

 

Summary of Contents for SURFOX 305

Page 1: ...SURFOX 305 User s Guide...

Page 2: ......

Page 3: ...ode 9 E Cleaning and passivating 9 F Neutralizing 9 7 Using the mini wand optional to clean and passivate 10 10 10 10 A Selecting the proper mode B Selecting the proper current type AC or DC on stainl...

Page 4: ...intaining this valuable invest ment With proper care and maintenance your SURFOX equipment will provide years of dependable service To learn more about the other WALTER products visit our website walt...

Page 5: ...ure the switch is in its OFF position before plugging in or when moving the unit to avoid unintentional starting 15 Hold the wand rmly Do not overreach maintain good footing and balance at all times 1...

Page 6: ...recompletelyemptyand all connecting lines disconnected The machine must be carefully packed in a suitable container and properly protected WALTER will not be held responsible for any damages resulting...

Page 7: ...and solution supply lines Connect the hose to the adaptor by rotating the quick connect part of the hose clockwise and making sure the white dot ends in the locked position Accessory Outlet Marking a...

Page 8: ...ing in con ned areas To activate this feature simply connect a compressed air line 150 PSI max 80PSI min to the tting at the back of themachine Thefumeeliminationsystemisautomatically activated when t...

Page 9: ...Level 2 is for MIG welds Level 3 should be used with a lot of electrolyte solution with the air system only For marking or etching select AC for marking and DC for etching Level 1 has the lowest amper...

Page 10: ...akesuretoletliquid owfor2minutes Themachinewill stopafter30secondswhennocurrentis owingthrough This mean you will have to press the ON button on the large wand 4 times to complete the purge C Connecti...

Page 11: ...mode To start the automatic pumping mode press the ON button on the wand Once it is activated it will automatically pump the liquid The quantity of liquid can be selected from less to more E Cleaning...

Page 12: ...the power to the hand wand stops the solution pumpandthefumeeliminationsystem ifconnected from operating Only poweris provided to the mini wand marking wand outlet Be sure work piece is grounded B Sel...

Page 13: ...RFOX T electrolyte cleaning solution 100 ml Part no 54 A 001 6 per package SURFOX G electrolyte cleaning solution 100 ml Part no 54 A 061 6 per package Threaded brush adaptor Part no 54 B 150 1 per pa...

Page 14: ...king useDCandSURFOX Etomakeanetching Onaluminum use AC and SURFOX M ALU to make a black marking and DC and SURFOX E to make an etching On titanium use AC and SURFOX M to do a blue marking INOX STAINLE...

Page 15: ...d be kept moist not dripping 1 After weld cleaning use a clean cloth or paper towel and wipe the affected area in a squeegee action from left to right Then discard the cloth or paper towel You could a...

Page 16: ...rt using a bench grinding wheel or angle grinder Note Be sure to install the O Ring located at the back of the insert whenever they are changed O Ring Worn edges on insert Inserts Tungsten insert 90 N...

Page 17: ...OX N at the end of each working day Cleaning pads are available in three sizes Standard cleaning pad No 54 B 026 Use with insert 54 B 143 Inside corners cleaning pad No 54 B 027 Use with insert 54 B 0...

Page 18: ...aning systems SURFOX G pH NEUTRAL Electrolyte Cleaning Solution Cleans up to 3 5 feet per minute 1 5 L 50 7 oz 54 A 065 STD Pack 1 STD Carton 4 5 L 1 3 gal 54 A 066 STD Pack 1 STD Carton 1 20 L 5 2 ga...

Page 19: ...ing temperature is too high the machine will shut down the corresponding LED on the front panel with light and the unit will restart by itself when the temperature reaches an acceptable level The corr...

Page 20: ...nductivity in the material the SURFOX system cannot work If there are two welds on top of the other the structure of thematerialhasbeenseriouslyaltered Theseareas may not be cleaned The quality of the...

Page 21: ...sorreplacements havebeenmadeorwere attempted by anyone other than WALTER authorized service personnel and does not cover any damage caused by accidents modi cations use of improper accessories abuse o...

Page 22: ...walter com...

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